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Digitalizing control method for milling quantity of powder spray gun

A control method and powder output technology, which is applied in the field of precise control of spray gun powder output, can solve the problems of no powder amount value, poor repeatability, complicated operation, etc., and achieve high accuracy, good effect and good repeatability Effect

Inactive Publication Date: 2012-10-24
天津七所高科技有限公司
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AI Technical Summary

Problems solved by technology

In the prior art, the powder output of the spray gun and the atomization effect are mainly controlled by adjusting the main and auxiliary air inlet pressures respectively through the pointer manual adjustment valve on the manual controller. This control method is relatively simple, but It has the following defects: 1. The operation is complicated, and the operator needs to adjust the compressed air to the ideal state through the visual pressure gauge; 2. It is not intuitive, and the operator only gets the indirect air volume value, and there is no intuitive powder volume value; 3. , poor repeatability, different operators may get different results

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  • Digitalizing control method for milling quantity of powder spray gun
  • Digitalizing control method for milling quantity of powder spray gun

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Embodiment Construction

[0014] A specific embodiment of the digital control method for the powder output of the powder spray gun of the present invention comprises the following steps:

[0015] 1) Divide the air path entering the spray gun controller into the main and auxiliary two air paths for separate control, which can realize the adjustment of the air intake of the auxiliary path according to the size of the powder output, so as to maximize the powder output and atomization effect optimization;

[0016] 2) Install electric regulating valves at the inlets of the main and auxiliary air circuits;

[0017] 3) According to the technical parameters of the powder pump, the powder output is divided into 10 grades, and the one-to-one correspondence between the main and auxiliary air intake and the powder output is obtained in the case of different total air intakes. Taking the first grade as an example, the corresponding relationship between the main and auxiliary air intake and powder output is shown i...

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Abstract

The invention provides a digitalizing control method for milling quantity of a powder spray gun, which comprises the following steps that: a gas circuit is divided into a main gas circuit and an auxiliary gas circuit, and an electrical control valve is respectively arranged on inlets of the main gas circuit and the auxiliary gas circuit; the relationship between an opening extent of the electrical control valve and milling quantity is obtained by researching characteristics of a powder pump and the electrical control valve; and finally the digitalizing control of milling quantity of the powder spray gun is realized through a chip microcomputer. The digitalizing control method has the beneficial effects that milling quantity is directly taken as an adjustment object, the method has stronger immediacy and convenience in operation, the relationship between control quantity digitalization and control quantity is formulistic, the precision is high, the effect of milling and atomizing is good, and the repeatability is good.

Description

technical field [0001] The invention belongs to the field of precise control methods for powder output of spray guns in the coating industry, in particular to a digital control method for powder output of powder spray guns. Background technique [0002] Electrostatic powder coating is the most commonly used powder coating method in the field of industrial coating, and the spray gun controller is the key factor affecting the effect of powder coating. In the prior art, the powder output of the spray gun and the atomization effect are mainly controlled by adjusting the main and auxiliary air inlet pressures through the pointer manual adjustment valve on the manual controller. This control method is relatively simple, but It has the following defects: 1. The operation is complicated, and the operator needs to adjust the compressed air to the ideal state through the visual pressure gauge; 2. It is not intuitive, and the operator only gets the indirect air volume value, and there ...

Claims

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Application Information

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IPC IPC(8): B05B12/08
Inventor 李庆军杨玉敏王占永刘琚生孙国栋
Owner 天津七所高科技有限公司
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