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Novel method for manufacturing wind turbine blade rib plate die

A technology for wind power blades and molds, which is applied in the production field of new super-large wind power blade rib plate molds, can solve the problems of large size of blade molds, high transportation costs, large mold manufacturing space requirements, etc. Uniform, high flatness effect

Inactive Publication Date: 2015-02-18
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For safety considerations, railways, highways, etc. have restrictions on the length and height of transported goods, which has caused difficulties in transporting the female mold and high transport costs.
At the same time, due to the huge size of the blade mold, the demand for mold manufacturing space is also relatively large, and the requirements for production space are relatively high

Method used

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  • Novel method for manufacturing wind turbine blade rib plate die
  • Novel method for manufacturing wind turbine blade rib plate die
  • Novel method for manufacturing wind turbine blade rib plate die

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: as Figure 1-Figure 4 As shown, the wind turbine blade rib mold according to the embodiment of the present invention is composed of the following parts: bonding angle 1; rib 2; mold steel frame 3; heating layer 4; glass bulb mold 5.

[0015] When making the mold steel frame 3, first complete the production of the mold steel frame 3, and then cut out the outline of the glass shell mold steel plate on both sides according to the size required by the blade rib plate, and weld it with 80X80X4 square steel around the bottom of the panel to enhance its rigidity , to avoid deformation of glass shell mold steel plate. A heating layer 4 and a vacuum tube are laid below the glass bulb mold 5 for heating the heating layer 4 and reaching the top of the glass bulb mold 5 through the vacuum tube to carry out vacuuming operation when the rib plate 2 is made. Then weld the glass bulb mold 5 (including the heating layer) to the corresponding position of the mold steel fra...

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Abstract

The invention relates to a novel method for manufacturing an ultra-large type wind turbine blade rib plate die. The die consists of bonding corners, rib plates, die steel frames, glass shell dies and heating layers. During manufacturing, the die steel frames are manufactured first, two sides of each shell die are cut to form contours according to the sizes of the rib plates, and the glass shell dies are welded at the corresponding positions of the die steel frames; the heating layers and vacuum tubes are arranged underneath the glass shell dies and are used for heating and vacuum processing during manufacturing of blade rib plates; and die steel plates are manufactured by a method of spot welding and splicing, base plate spot welding and exterior coating of glass reinforced plastic in the length directions of the glass shell dies. The method has the advantages that the dies which are manufactured by using the steel plates can transfer heat quickly and uniformly, the surfaces of the dies are not deformed and high in flatness, the blade rib plates are perpendicular to the axis direction and can be adjusted, and the problem of air leakage of the connection part of a die which is manufactured by using the ultra long blade rib plate all-steel plates is solved by the method of spot welding, base plate spot welding and exterior coating of glass reinforced plastic simultaneously; the inclination angles of the bonding corners can be adjusted slightly; sheet steel is adopted, a tip part can be bent; and the method is suitable for manufacturing complex blade rib plate dies.

Description

technical field [0001] The invention relates to a manufacturing method of a novel super-large wind power blade stiffener mold. Background technique [0002] Ultra-large wind power blade mold refers to a female mold with a length greater than 50m and a weight greater than 40t on one side. At present, the molds of the domestically produced blades are all manufactured as a whole. For safety considerations, railways, highways, etc. have restrictions on the length and height of transported goods, which has caused difficulties in transporting the die and high transport costs. At the same time, due to the huge size of the blade mold, the demand for mold manufacturing space is also relatively large, and the requirements for production space are relatively high. Contents of the invention [0003] The object of the present invention is to provide a method for making a novel super-large wind power blade stiffener mold. [0004] The invention proposes a manufacturing method of a no...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C33/38
Inventor 奚鹰高立强夏德茂宋颖辉
Owner TONGJI UNIV
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