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A varnishing device specially used for producing enameled wire by mould method

A painting device and enameled wire technology, which is applied in the direction of conductor/cable insulation, etc., can solve the problems of no paint stop function for single line, increase the labor intensity of operators, reduce production efficiency, etc., and achieve the goal of increasing paint stop for single line Function, reduce reasonable process consumption, and convenient operation

Inactive Publication Date: 2014-10-22
韩富生
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The design idea is that the paint moving line does not move. During the production process, when the wire needs to be painted or stops painting, the paint supply grid changes its position, and the paint supply grid starts to supply paint when it is in an inclined position. The paint supply grid is at When the paint supply is stopped in the vertical position, the wire is in the same position from the beginning to the end. The disadvantage is that the structure of the paint tank is relatively complicated, and there is no single-line paint stop function. If the paint is stopped, all the inner 9 lines or the outer 3 lines must be stopped together.
In addition, the current paint vats are all independent, that is, each production head has its own independent paint vat, and each independent paint vat must be installed at a certain interval, so the paint painted by the traditional felt method When chartering a machine for mold painting transformation, it is necessary to reduce the number of production heads, and each side needs to reduce the number of production heads by 2, and the output is reduced by more than 20%. Therefore, the utilization rate of the cross-section of the enamelling oven is low, and the production efficiency is reduced.
[0004] In addition, the current enameled wire painting molds are all integral molds, and the wires must be re-threaded every time the car is driven or the specification is changed, which not only wastes man-hours, but also wastes a lot of valuable raw materials, and increases the labor intensity of the operators. It also increases the helper cost of enameled wire production

Method used

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  • A varnishing device specially used for producing enameled wire by mould method
  • A varnishing device specially used for producing enameled wire by mould method
  • A varnishing device specially used for producing enameled wire by mould method

Examples

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Effect test

Embodiment 1

[0031] Example 1: figure 2A schematic diagram of the structural system of a painting device specially used in the production of enameled wires by the mold method of the present invention, which is composed of a mold, a mold frame and a double-groove integral paint vat, and the paint vat shown in the figure can supply 3 heads (the number of more heads can be in the middle) Insert) Normal production of double-insulated enameled wire, 9+3 coats for each head, 9 coats for the inner layer, 3 coats for the outer layer, the 1-inner and 1-outer paint liquids of the first paint pot are at the low level to be produced Paint position, the 2-inner and 2-outer of the second paint vat are in the state of no paint liquid, and the 3-inner and 3-outer paint liquids of the third paint vat are in the paint position of normal production. The preset position of the paint liquid is determined by the outer pipe 7 of the overflow paint flow pipe. The tail of the outer pipe 7 of the overflow paint fl...

Embodiment 2

[0034] Example 2: image 3 The structure schematic diagram of the combined enameled wire mold that can be completely disassembled in the production site of the present invention, the combined mold is composed of a mold core 10 that can be disassembled into two halves and a mold cover 30 that can be disassembled into two halves, and also has an opening (also can Not opening) the upper lock mother 21 and the lower lock mother 22 are formed. The mold core 10 or the mold sleeve 30 which can be disassembled into two halves are put together to form a whole mold core and mold sleeve respectively. The required size of the produced wire is determined. There are threads in the middle and lower parts of the mold sleeve, and the top of the thread is a tapered surface. The cone surface and the thread of the mold sleeve are respectively matched with the cone surface and the thread of the inner surface of the lower lock nut. The top surface of the mold sleeve also has a large upper and a lo...

Embodiment 3

[0037] Example 3: Figure 4 A structural schematic diagram of a combined enameled wire mold with a detachable mold core at the production site of the present invention. The combined mold includes: a detachable mold core 10 at the production site, an integral lock nut 20 , and a mold sleeve 30 . The mold cover 30 is composed of two cylindrical bodies, the upper one is thinner and the lower one is thick. The outer surface of the top of the thin cylinder is threaded, and the top surface of the thin cylinder has an inverted cone with a large outside and a small inside. The production site can be disassembled into two halves of the mold core, the joint part is a polished surface, the outer surface is two conical surfaces with opposite tapers, the upper conical surface matches the inner surface of the lock nut 20, and the lower one is inverted The tapered surface matches the inverted tapered surface of the top surface of the mold sleeve 30; the side of the lock nut 20 has an opening...

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PUM

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Abstract

The invention discloses a special enamel coating device for mold-process enameled wire production, which comprises an integral enamel cylinder and a combined enameled wire mold, wherein each side surface of the integral enamel cylinder is shared and dual grooves are arranged in each line interval of gratings, a tubular adjustable enamel liquid overflow device is installed in the enamel cylinder and the combined enameled wire mold is detachably arranged in a production field. The special enamel coating device for mold-process enameled wire production has the beneficial effects that the dual-groove integral enamel cylinder can improve the use efficiency of the cross section of a drying oven for mold-process enameled wire production, the production efficiency is improved, and during the transformation of a felt-process enameled wire production method, the exertion of the production efficiency of the original machines is not influenced; and the combined mold can reduce reasonable process consumption during mold-process enameled wire production, the operation is more convenient to conduct, and process and equipment conditions are created for comprehensively popularizing the mold-process enameled wire production method which is an advanced production technology.

Description

technical field [0001] The invention relates to production process equipment for enameled wires, in particular to a paint coating device for producing enameled wires using a mold method. Background technique [0002] In the production process of enameled wire, the traditional method of coating enameled wire is mostly coated by felt method. Since the cross-section of the painted liquid is lip-shaped, it needs to rely on the surface tension of the paint liquid to round the process. Moreover, Felt has a process from dry to wet to wet during use, so the amount of paint is easy to change, and the quality of the finished enameled wire is difficult to control, which is likely to cause quality problems; but the advantage of the felt method is that it is easy to operate, especially This is especially true when converting formats. Since the 1980s, my country has introduced many advanced enameled wire production equipment from abroad, and most of them use the mold method to coat the e...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B13/16
Inventor 韩富生
Owner 韩富生
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