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Flexible production line for medium and large vehicle air conditioners

A production line and automobile air-conditioning technology, which is applied to assembly machines, metal processing equipment, manufacturing tools, etc., can solve the problems of heavy weight, long time for invalid handling, and unstable quality, so as to achieve stable product quality and improve production efficiency , The clear effect of the production process

Active Publication Date: 2013-06-12
XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the current production of vehicle air conditioners, especially the air conditioners of large and medium-sized vehicles, uses evaporators and condensers mainly composed of shells, cores, fans, wiring harnesses and insulation materials. The weight is heavy and difficult to move, and it is often a multi-variety and small-batch production scale. Therefore, many enterprises currently adopt a floor-spread production method, that is, many people work on the same site, and the parts do not shift. People assemble around artifacts
The labor intensity of workers in this floor stall production method is high, the time for ineffective handling is long, and the production efficiency is low. Moreover, due to the unclear process of this production method, missing or wrong installation is prone to occur, resulting in unstable quality and poor product consistency. Difference

Method used

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  • Flexible production line for medium and large vehicle air conditioners
  • Flexible production line for medium and large vehicle air conditioners
  • Flexible production line for medium and large vehicle air conditioners

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] See attached figure 1 . A flexible production line for large and medium-sized automobile air conditioners. Under the condition that the site is not limited, corresponding unpowered roller workbenches 1 are set according to the needs of the production process to form a production line, that is, each unpowered roller workbench 1 represents In one process, a lifting platform 2 is set at the end of the production line, and a transition plate 4 is set on each unpowered roller table 1, and the transition plate 4 can slide on each unpowered roller table 1. Place large and medium-sized automotive air-conditioning components 5 on the plate 4 for installation.

[0032] The specific structure is set as:

[0033] See attached figure 2 . The unpowered roller workbench 1 includes a base 101 made of metal structural parts (or cast iron), left and right brackets 102 of metal structure arranged above the base 101 , and unpowered rollers 103 are sleeved on the left and right bracket...

Embodiment 2

[0037] See attached figure 1 . A flexible production line for large and medium-sized automobile air conditioners. In the case of limited space, corresponding unpowered roller workbench 1 and rotating transition roller workbench 3 are set up according to the needs of the production process to form a production line. A rotating transition drum workbench 3 is set at every corner of the production line formed by two unpowered roller workbenches 1, so that the production line can be set to "L" shape or "U" shape to cope with the limitation of the site. Each unpowered roller table 1 and rotating transition roller table 3 represent a process. A lifting platform 2 is set at the end of the production line, and a transition piece is set on each unpowered roller table 1 and rotating transition roller table 3. Plate 4, the transition plate 4 can slide on each unpowered roller workbench 1 and the rotating transition roller workbench 3, and place large and medium-sized automotive air-condi...

Embodiment 3

[0041] A flexible production line for large and medium-sized automobile air conditioners. According to the needs of the production process, corresponding unpowered roller workbench 1 and rotating transitional roller workbench 3 are set to form a production line, that is, the unpowered roller workbench is set in the process that does not need to rotate Table 1, a rotating transition drum workbench 3 is set in the process that needs to be rotated, each unpowered roller workbench 1 and rotating transition drum workbench 3 represent a process; a lifting table 2 is set at the end of the production line, and in the A transition plate 4 is arranged on each unpowered roller workbench 1 and the rotating transition roller workbench 3, and the transition plate 4 can slide on each unpowered roller workbench 1 and the rotating transition roller workbench 3. Place large and medium-sized automotive air-conditioning components 5 on the plate 4 for installation.

[0042] The structure of the u...

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Abstract

The invention relates to a flexible production line for medium and large vehicle air conditioners. The flexible production line comprises unpowered roller workbenches, a lifting platform, rotating roller transitional workbenches and transitional plates. The production line can be designed in a through type or a bending shape according to sites, then a corresponding number of unpowered roller workbenches and rotating roller transitional workbenches are arranged according to the specific production process, each roller workbench represents one process, each roller workbench is provided with one transitional plate, components of the medium and large vehicle air conditioners are borne by the transitional plates to be assembled in the processes one by one, and the assembling processes are basically completed when the components are transferred to the lifting platform. The flexible production line disclosed by the invention has the beneficial effects that the production processes are clear, the components are moved, people do not need to move, the labor intensity of workers is reduced, and the investment of corresponding devices and tools is reduced; and the adopted devices are suitable for assembly line work, the production efficiency is improved, different products are better in consistency, and the flexible production line is suitable for the multi-species and small-batch production of medium and large vehicle air conditioners.

Description

technical field [0001] The invention relates to the technical field of manufacture and assembly of automobile air conditioners, in particular to a flexible production line for large and medium-sized automobile air conditioners, and is especially suitable for the manufacture and assembly of bus air conditioners. Background technique [0002] With the development of the automobile industry, the use of vehicle air conditioners has become very common. At present, not only cars are basically equipped with auto air conditioners, but also minibuses and buses are generally equipped with auto air conditioners. Therefore, the production of vehicle air conditioners is currently also a major field of accessories for the automotive industry. [0003] However, the current production of vehicle air conditioners, especially the air conditioners of large and medium-sized vehicles, uses evaporators and condensers mainly composed of shells, cores, fans, wiring harnesses and insulation materia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P21/00
Inventor 范益沿陆忠平黄荣锋范垂谋
Owner XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER
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