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Method for low-temperature ultrasonic dyeing and soaping of short fiber by using Chinese herbal medicine plant dye

A plant dye and short fiber technology, which is applied in the field of textile printing and dyeing, can solve the problems of inability to use intermittent dip dyeing, the dyeing rate is very different, and the production cost is reduced, so as to shorten the production time, improve the coloring rate, and improve the production efficiency. Effect

Active Publication Date: 2013-06-26
山东锦润嘉植物染色科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This dyeing and finishing washing process is mainly used in the continuous washing of woven fabrics dyed with chemical dyes, and it is single-frequency ultrasonic washing. It cannot be used in the intermittent dip-dyeing soaping process of short-thread fibers dyed with natural Chinese herbal plant dyes.
[0005] At present, the use of ultrasonic waves for fabric dyeing is single-frequency ultrasonic waves. Since different types of fabrics are matched with different types of dyes, they have different sensitivities to ultrasonic waves of different frequencies, so the advantages of ultrasonic waves cannot be fully utilized, especially when using vegetable dyes. In the dyeing process of hemp fiber, when single-frequency ultrasonic waves are used, the dyeing rate varies greatly, and the dyeing temperature is generally between 60°C and 95°C, which is too high, which is not conducive to reducing production costs

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Fabric fiber: one of hemp, viscose, Modal (Modal) or tencel fiber;

[0016] Dyes: one or more of comfrey, rhubarb, geranium, knotweed, cork and madder.

[0017] The present invention first adopts the dual-frequency ultrasonic combination of 20KHz and 28KHz, wherein the ultrasonic wave of 28KHz is the main frequency, and the ultrasonic power intensity is 0.1-0.6 W / cm 2 , keep warm at 20-35°C for 15-30 minutes for dyeing processing; under the premise of the same minimum output power, the level dyeing and dyeing depth of the combination of dual-frequency ultrasonic waves are greatly improved compared with single ultrasonic waves, and the dyeing time is shortened. Time, and effectively avoid the generation of standing waves. It can reduce the temperature of the conventional dyeing process at 60°C to 95°C to below 35°C, and shorten the dyeing time by more than 30%.

[0018] After dyeing, use a combination of 28KHz, 40KHz and 55KHz three-frequency ultrasonic waves, keep war...

Embodiment 2

[0020] Fabric fiber: one of hemp, viscose, Modal or Tencel fibers;

[0021] Dye: Banlangen.

[0022] The present invention first adopts the dual-frequency ultrasonic combination of 20KHz and 28KHz, and uses the ultrasonic wave of 28KHz as the main frequency, and the ultrasonic power intensity is 0.1-0.3 W / cm 2 , keep warm at 20-35°C for 15-50 minutes for dyeing processing, the ultrasonic wave is turned on intermittently, and it is turned on for 2-3 minutes after each interval of 3-5 minutes, which can greatly reduce the cost of electricity. Under the premise of the same minimum output power, the level dyeing and dyeing depth of the dual-frequency ultrasonic combination are greatly improved compared with a single ultrasonic wave, shortening the dyeing time, effectively avoiding the generation of standing waves, and shortening the dyeing time by more than 30%. Dyeing time.

[0023] After dyeing, use a combination of 28KHz and 40KHz dual-frequency ultrasonic waves, keep warm at...

Embodiment 3

[0025] Fabric fiber: one of hemp, viscose, Modal or Tencel fibers;

[0026] Dyes: one or more of red vine, frozen green, turmeric, pagoda tree, rhubarb and red root.

[0027] Adopt 20KHz, 26KHz, 28KHz three-frequency ultrasonic combination, and use 28KHz ultrasonic as the main frequency, and the ultrasonic power intensity is 0.1-0.5 W / cm 2 , keep warm at 20-30°C for 15-50 minutes for dyeing processing, the ultrasonic wave is turned on intermittently, and it is turned on for 2-3 minutes after each interval of 3-5 minutes, which can greatly reduce the cost of electricity. Under the premise of the same minimum output power, the level dyeing and dyeing depth of the combination of three-frequency ultrasonic waves are greatly improved compared with single ultrasonic waves, the dyeing time is shortened, and the generation of standing waves is effectively avoided. The conventional dyeing process temperature above 90°C can be reduced to 30°C.

[0028] After dyeing, use a combination ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention belongs to the field of textile printing and dyeing and particularly relates to a method for low-temperature ultrasonic dyeing and soaping of short fiber by using a Chinese herbal medicine plant dye. The method is characterized in that, during the dyeing and the soaping processes, two types and more than two types of ultrasonic waves with different frequencies are combined for assistance, wherein during the dyeing process, the frequency selection range of the ultrasonic waves is 20KHz-28KHz, the dyeing temperature is 15 DEG C-35 DEG C, the dyeing treatment time is 10-60min, and the total intensity of the multi-frequency ultrasonic waves is 0.1-0.8W / cm<2>; and during the soaping process, the frequency selection range of the ultrasonic waves is 28KHz-55KHz, the soaping temperature is 20 DEG C-35 DEG C, the soaping time is 5-30min, and the total intensity of the multi-frequency ultrasonic waves is 0.2-1W / cm<2>. Compared with the prior art, the mehtod disclosed by the invention has the advantages that, under the low-temperature condition, the ultrasonic wave effects can be improved over one time in comparison with the single-frequency ultrasonic waves, the high-temperature damages can be avoided, and the uniform dyeing property of dyeing of the natural dye can be improved.

Description

technical field [0001] The invention belongs to the field of textile printing and dyeing, and in particular relates to a low-temperature sonic dyeing and soaping method of Chinese herbal medicine plant dyes for short fibers. Background technique [0002] At present, in the textile printing and dyeing industry, chemical dyes such as reactive dyes and direct dyes are mainly used for fibers such as hemp and viscose, which have the disadvantages of large pollution and high energy consumption in the dyeing process; while the dyeing process of natural vegetable dyes is environmentally friendly, but there are disadvantages. Due to the defects of low color rate, poor level dyeing property and poor color fastness, large-scale mass production has not been achieved in the textile industry. [0003] Using ultrasonic waves in the textile printing and dyeing industry can improve the rubbing fastness and soaping fastness of fabrics, as the patent document with publication number CN20101054...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06P5/20D06P1/34D06L1/00
Inventor 祝洪哲
Owner 山东锦润嘉植物染色科技有限公司
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