Process method for improving rigidity of large titanium alloy ring groove thin-wall part

A process method and technology of thin-walled parts, which are applied in the field of improving the rigidity of titanium alloy large-scale annular groove thin-walled parts, can solve problems such as processing deformation and dimensional accuracy out-of-tolerance, to solve processing deformation and dimensional accuracy out-of-tolerance, improve rigidity, The effect of broad application prospects

Inactive Publication Date: 2013-07-17
GUIZHOU LIYANG INT MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a process method for improving the rigidity of large-scale annular groove thin-walled parts of titanium alloy, which can improve the rigidity of the workpiece system, re

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A process method for improving the rigidity of a titanium alloy large annular groove thin-walled part, which comprises the following steps:

[0018] (1) The external dimension of the ring groove of the rough machined part, the machining allowance is 1mm, the inner size of the finished groove meets the design requirements, and the low melting point alloy is heated to a molten state with an electric furnace or an electromagnetic furnace;

[0019] (2) Pour the melted low melting point alloy into the part groove, evenly fill to the predetermined depth, and the pouring process takes 6 minutes;

[0020] (3) Wait for the low melting point alloy to fully cool for 4 minutes;

[0021] (4) Visual inspection for perfusion defects;

[0022] (5) Subsequent machining can be carried out if there is no abnormal change in the detected external dimensions.

[0023] The melting point of the low melting point alloy is 70°C, and it consists of 41 parts by weight of bismuth, 30 parts of lea...

Embodiment 2

[0025] A process method for improving the rigidity of a titanium alloy large annular groove thin-walled part, which comprises the following steps:

[0026] (1) The external dimension of the ring groove of the rough machined part, the machining allowance is 2mm, the inner size of the finished groove meets the design requirements, and the low melting point alloy is heated to a molten state with an electric furnace or an electromagnetic furnace;

[0027] (2) Pour the molten low-melting point alloy into the part groove, evenly fill to the predetermined depth, and the pouring process takes 7 minutes;

[0028] (3) Wait for the low melting point alloy to fully cool for 5 minutes;

[0029] (4) Visual inspection for perfusion defects;

[0030] (5) Subsequent machining can be carried out if there is no abnormal change in the detected external dimensions.

[0031] The melting point of the low-melting point alloy is 60° C., and it consists of 38 parts by weight of bismuth, 26 parts of l...

Embodiment 3

[0033] A process method for improving the rigidity of a titanium alloy large annular groove thin-walled part, which comprises the following steps:

[0034] (1) The external dimension of the ring groove of the rough machined part, the machining allowance is 1.5mm, the inner size of the finished groove meets the design requirements, and the low melting point alloy is heated to a molten state with an electric furnace or an induction furnace;

[0035] (2) Pour the molten low-melting point alloy into the part groove, evenly fill to the predetermined depth, and the pouring process takes 5 minutes;

[0036] (3) Wait for the low melting point alloy to fully cool for 3 minutes;

[0037] (4) Visual inspection for perfusion defects;

[0038] (5) Subsequent machining can be carried out if there is no abnormal change in the detected external dimensions.

[0039] The melting point of the low-melting point alloy is 80°C, and it consists of 42.5 parts by weight of bismuth, 38.8 parts of lea...

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Abstract

The invention discloses a process method for improving rigidity of a large titanium alloy ring groove thin-wall part. The process method includes the steps: (1) roughly machining the overall dimension of a ring groove of the part, precisely machining the internal dimension of the ring groove to meet design requirements, and heating low-melting-point alloy to a molten state; (2) uniformly filling the part to a preset depth; (3) waiting for sufficient cooling of the low-melting-point alloy; (4) inspecting whether the appearance of the part has pouring defects or not; and (5) subsequently machining the part when not detecting abnormal change of the overall dimension of the part. The process method has the advantages that by the aid of auxiliary reinforcement of the low-melting-point alloy, the system rigidity of a workpiece is improved, machining stability of the part is realized, the technical problems of machining deformation, ultra-poor dimension accuracy and the like in the machining process of the large ring groove thin-wall part are solved, the machining quality and the machining efficiency of the part are effectively improved, and the rejection rate of deep groove ring type and deep cavity shell type thin-wall parts in the machining process is reduced, and the process method has a wide application prospect.

Description

technical field [0001] The invention relates to a process method for improving the rigidity of a titanium alloy large annular groove thin-walled part, which belongs to the technical field of mechanical processing. Background technique [0002] During the processing of various large and medium-sized ring groove thin-walled parts, due to the poor workmanship of the parts, cutting vibration and processing deformation are very easy to occur. It is difficult to guarantee the dimensional accuracy of the parts by conventional processing methods. The existing technology generally uses paraffin, rosin, and gypsum reinforcement to enhance the rigidity of the workpiece and realize the stability of the processing of large ring groove thin-walled parts. The method is to use paraffin as a filler and pour it into the part groove. After the paraffin solidifies, the paraffin and There is a gap of 0.1-0.2mm between the groove walls, but its adhesion is not good, and the rigidity of the part s...

Claims

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Application Information

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IPC IPC(8): B23P15/00
Inventor 严萍王俊伟
Owner GUIZHOU LIYANG INT MFG
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