Rail damage testing device and method based on three-way electromagnetism differential sensor

A technology of differential sensors and detection devices, applied in transportation and packaging, railway car body parts, railway auxiliary equipment, etc., which can solve problems such as low efficiency, impact on normal railway operation, and high labor costs

Inactive Publication Date: 2013-08-07
常州兆能电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, although the inspection vehicle based on optics has higher precision, it is easily affected by snow, rain, and slippage of the optical axis, and it needs to be equipped with a special inspection locomotive, which is not only costly, but also affects the normal operation of the railway; ultrasonic detection The method is to use the princ

Method used

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  • Rail damage testing device and method based on three-way electromagnetism differential sensor
  • Rail damage testing device and method based on three-way electromagnetism differential sensor
  • Rail damage testing device and method based on three-way electromagnetism differential sensor

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Embodiment Construction

[0014] The following combination Figure 1 ~ Figure 3 , a preferred embodiment of the present invention is described in detail. The detection device provided by the invention is used for real-time monitoring of rail damage and timely feedback of information to rail maintenance station personnel. The entire detection device specifically includes: a three-way electromagnetic differential sensor 1; a power amplifier circuit and a signal conditioning circuit 2 connected to the three-way electromagnetic differential sensor 1 through lines; and an A / D and a D / A connected to the signal conditioning circuit and FPGA a conversion circuit 3; and an FPGA chip 4 as a controller.

[0015] figure 1 It is a schematic diagram of the main structure and installation parts of the three-way electromagnetic differential sensor 1 of the present invention. The three-way electromagnetic differential sensor 1 of the present invention adopts a three-way design and includes a bracket 14. The front pa...

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Abstract

The invention belongs to the field of electromagnetism flaw detection applications in electromagnetism detecting techniques, relates to a rail damage testing device based on a three-way electromagnetism differential sensor, which comprises the three-way electromagnetism differential sensor, a signal processing circuit, an FPGA (Field Programmable Gate Array) control chip, and an upper computer, wherein the three-way electromagnetism differential sensor comprises a sensor bracket; three bifurcations in three directions are arranged at the front part of the bracket; each bifurcation is provided with a probe composed of a testing coil and an exciting coil, and the exciting coil is wound at the middle section of the bifurcation; the testing coil is coiled by a conducting wire and is divided into two parts with same winding turns and opposite coiling directions according to different coiling directions and positions so as to produce differential effects; and three probes are used for detecting whether a rail web, a rail jaw, and a rail chair are damaged respectively. Meanwhile, through the adoption of the device, the invention provides a rail damage testing method. The device has the advantages of simplicity, quickness, and lower cost.

Description

technical field [0001] The invention belongs to the application field of electromagnetic flaw detection in electromagnetic detection technology, and in particular relates to a rail damage detection device and method based on a three-way electromagnetic differential sensor. Background technique [0002] Rail is a very important means of transportation in the modern transportation system, and it has an increasing impact on the national economy and people's lives. However, the continuous occurrence of rail accidents in recent years has caused people to pay attention to the safety of rail operations. In the rail accidents, a considerable part is due to the damage of the rails, which leads to uneven force on the rails, which makes the damage serious and eventually leads to irreparable accidents; Large economic loss, even life-threatening to passengers. However, due to material problems, strain, and quality problems during welding of the rails, the rails may be broken. Therefor...

Claims

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Application Information

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IPC IPC(8): B61K9/10
Inventor 李安阳徐凯尹武良王奔
Owner 常州兆能电子科技有限公司
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