Full-automatic encapsulated piston production equipment

A production equipment and fully automatic technology, applied in the field of shock absorber piston production equipment, can solve problems such as low efficiency and large human factors, and achieve the effect of ensuring the pass rate and improving production efficiency

Active Publication Date: 2013-08-14
NINGBO XIAYI ELECTROMECHANICAL TECH CO LTD
View PDF7 Cites 18 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing methods of piston rubber wrapping mainly include: manually place the rubber covering on the piston, use a manual pressing mechanism to put the film on the piston and heat the female mold, so as to achieve the effect of rubber wrapping. However, this method is artificial The factor is too large and the efficiency is low; another method is to pre-coat the film on the piston first, and use the upper mouth as a reference, then pass the piston from top to bottom through the heating female mold and the shaping female mold, and then put the rubberized piston Removing the excess film at the lower mouth by machining, as disclosed in a Chinese patent application with the publication number CN101422966A discloses a polytetrafluoroethylene coating process and equipment for automobile shock absorber pistons, including an A-shaped mold, a die and a hollow cylinder. The pre-compression mold and the covering mold composed of a cylindrical cavity lower mold and a hollow upper mold, put the annular diaphragm on the A-shaped mold, put the piston into the concave mold and fix it, and use the A-shaped mold and the hollow cylinder to seal the annular diaphragm. Press into the first slot of the piston to complete the pre-compression, put the piston on the lower mold mouth of the coating mold, after heating in the infrared oven, the upper mold presses the piston into the lower mold, stretches the annular diaphragm, and after cooling Trim the excess burrs outside the coating film
This kind of semi-automatic rubber encapsulation equipment still needs to be operated by human beings, and the problem of low efficiency is not well solved

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Full-automatic encapsulated piston production equipment
  • Full-automatic encapsulated piston production equipment
  • Full-automatic encapsulated piston production equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0025] see figure 1 and figure 2 , a fully automatic rubberized piston production equipment, including a feeding mechanism 1, a pre-glued mechanism 2, an overturning conveying mechanism 3 and a rubberized mechanism 4, and the above-mentioned mechanism is arranged on a frame 5.

[0026] The feeding mechanism 1 is used to transport the piston 6 to the processing point, including a conveyor belt I11, a motor I12 driving the conveyor belt I11 to move, and a feeding clamp 13 for transporting the piston 6 to the pre-coating mechanism 2 . The two ends of the conveyor belt I11 are sleeved on the wheel shaft I14, and the wheel shaft I14 at one end is connected to the output shaft of the motor I12, and the rotation of the motor I12 drives the wheel shaft I14 to rotate, so that the conveyor belt I11 reciprocates between the two wheel shafts I14.

[00...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses full-automatic encapsulated piston production equipment. The equipment comprises a feeding mechanism, a pre-encapsulation mechanism and an encapsulation mechanism which are sequentially arranged on a stander, and is characterized by also comprising a turning conveying mechanism between the pre-encapsulation mechanism and the encapsulation mechanism, and a control module for controlling the four mechanisms, wherein the feeding mechanism comprises a conveying belt I and a feeding clamp for pushing pistons to be encapsulated on the conveying belt I to the pre-encapsulation mechanism; the pre-encapsulation mechanism comprises a turntable for holding a film, a conical die, a film taking manipulator for conveying the film to the conical die, a lower pressing head above the conical die, and a clamping manipulator for lifting the conical die; and the turning conveying mechanism comprises a conveying belt II for conveying the pre-encapsulated pistons automatically pushed by the pre-encapsulation mechanism, a turning manipulator which is positioned at the tail end of the conveying belt II and is used for turning the pre-encapsulated pistons, and a shaping arm which is used for shaping the pre-encapsulated pistons and conveying the shaped pistons to the encapsulation mechanism.

Description

technical field [0001] The invention relates to a production device of a shock absorber piston, in particular to a device for rubberizing the shock absorber piston. Background technique [0002] In the suspension system, the elastic elements vibrate due to the impact. In order to improve the smoothness and comfort of the car, a shock absorber is installed in parallel with the elastic elements in the suspension. When there is relative motion between the frame and axle due to vibrations, the piston in the shock absorber moves up and down. Due to the frequent relative movement between the piston and the shock absorber cylinder, it is necessary to coat the surface of the piston with a wear-resistant and low-friction material, such as polytetrafluoroethylene, to prolong the service life. [0003] The existing methods of piston rubber wrapping mainly include: manually place the rubber covering on the piston, use a manual pressing mechanism to put the film on the piston and heat t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B29C63/22
Inventor 孙波
Owner NINGBO XIAYI ELECTROMECHANICAL TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products