Insert integration type processing process

Abstract

The invention discloses an insert integration type processing process. The insert integration type processing process comprises a first step of drawing a drawing with a plurality of insert outer contour maps according to the size and the shape of every to-be-processed insert; a second step of determining the size of needed blank according to the arrangement maps, and selecting the blank; a third step of detecting whether the squareness, the length, the width, the height and the tolerance of the blank meet the standard; a fourth step of performing computer numerical control (CNC) processing on the position of every to-be-processed insert, and forming every insert; a fifth step of performing electrical discharge machining (EDM) processing on every insert; and a sixth step of enabling the blank having undergone EDM processing to be clamped on a wire cutting machine tool to undergo wire cutting processing, and obtaining single inserts. The insert integration type processing process has the advantages that a plurality of inserts are integrated on one piece of blank to be integrally formed, clamping time of the single inserts is reduced, processing efficiency is improved, deformation of small inserts in processing can be effectively avoided, and the problem of difficulty in clamping special-shaped inserts and small single inserts is solved.

Description

【Technical field】 [0001] The invention relates to the technical field of mechanical processing, in particular to an insert integrated processing technology. 【Background technique】 [0002] The insert in the mold specifically refers to an irregular mold part used to be embedded in the mold body, and its function is to facilitate mold processing or strengthen mold exhaust. Inserts can be square, round, sheet-shaped, and like all mold parts, the requirements for precision are also very high. Generally, there is no finished product, and it can be customized according to the needs of the mold. The processing of inserts is usually formed by various mechanical processing methods. The existing processing method of inserts is generally single insert processing, that is, a piece of blank that matches the size of the prefabricated insert is clamped on the processing machine tool. In this single workpiece processing method, each piece must be clamped separately, and its processing eff...

AI Technical Summary

Problems solved by technology

The processing of inserts is usually formed by various mechanical processing methods. The existing processing method of inserts is generally single insert processing, that is, a piece of blank that matches the size of the prefabricated insert is clamped on the processing machine tool. In this single workpiece processing method, each piece must be clamped separately, the processing efficiency is low, and the single-piece clamping of special-shaped inserts and small inserts is difficult, and small inserts are easily deformed during processing

Therefore, the single insert processing technology in the prior art still has certain defects

Images