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3D production process of Wilton jacquard carpet

A production process and carpet technology, applied in carpets, textiles and papermaking, fabric surface trimming, etc., can solve problems such as labor shortages, and achieve the effects of simplifying production processes, rationalizing processes, and improving production efficiency

Active Publication Date: 2014-05-14
BINZHOU COC CARPET
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Simplify the production process, improve production efficiency and product quality, meet market demand, and solve the problem of labor shortage in China due to rapid industrial development

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The 3D production process of Wilton jacquard carpet includes spinning process, weaving process and post-finishing heat treatment process. The spinning process is dyeing (solid acrylic fiber part dyeing), kneading, carding, drawing, needle carding, roving, and spun yarn , doubling, twisting, shaking, winding, the raw material of the spinning process is the blended yarn of 70% New Zealand wool-30% high-shrinkage acrylic and 70% New Zealand wool-30% solid acrylic. Among them, the 3D carpet pattern is convex Weaving 70% New Zealand wool-30% solid acrylic at the beginning, weaving 70% New Zealand wool-30% high-shrinkage acrylic at the recess, the specification of New Zealand wool is 128T, the specification of high-shrinkage acrylic or solid acrylic is 6D*120mm, high-shrinkage acrylic The heat shrinkage rate of the solid acrylic fiber is 28%, and the heat shrinkage rate of the solid acrylic fiber is ≤4%.

[0020] The weaving process is as follows: yarn loading, weaving, carpe...

Embodiment 2

[0024] The 3D production process of Wilton jacquard carpet includes spinning process, weaving process and post-finishing heat treatment process. The spinning process is dyeing (solid acrylic fiber part dyeing), kneading, carding, drawing, needle carding, roving, and spun yarn , doubling, twisting, shaking, winding, the raw material of the spinning process is the blended yarn of 70% New Zealand wool-30% high-shrinkage acrylic and 70% New Zealand wool-30% solid acrylic. Among them, the 3D carpet pattern is convex Weaving 70% New Zealand wool-30% solid acrylic at the beginning, weaving 70% New Zealand wool-30% high-shrinkage acrylic at the recess, the specification of New Zealand wool is 128T, the specification of high-shrinkage acrylic or solid acrylic is 6D*120mm, high-shrinkage acrylic The heat shrinkage rate of the solid acrylic fiber is 28%, and the heat shrinkage rate of the solid acrylic fiber is ≤4%.

[0025] The weaving process is as follows: yarn loading, weaving, carpe...

Embodiment 3

[0029] The 3D production process of Wilton jacquard carpet includes spinning process, weaving process and post-finishing heat treatment process. The spinning process is the ratio of raw materials, dyeing (dyeing of solid acrylic fiber part), kneading, carding, drawing, and needle carding. , roving, spun yarn, doubling, twisting, shaking, winding, the raw material of the spinning process is a blended yarn of 70% New Zealand wool-30% high-shrinkage acrylic fiber and 70% New Zealand wool-30% solid acrylic fiber, of which, 3D carpet pattern Weaving 70% New Zealand wool-30% solid acrylic fiber on the raised part, weaving 70% New Zealand wool-30% high-shrinkage acrylic fiber on the concave part, the specification of New Zealand wool is 128T, and the specification of high-shrinkage acrylic fiber or solid acrylic fiber is 6D*120mm , the heat shrinkage rate of the high-shrinkage acrylic fiber is 28%, and the heat shrinkage rate of the solid acrylic fiber is ≤4%.

[0030] The weaving pr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a 3D production process of a Wilton jacquard carpet. Different thermal shrinkages of raw materials allow the surface of the carpet to be uneven with 3D artistic stereoscopic impression, just like 'handmade relief'. The production process flow is simplified; production efficiency and product quality are improved; the market demands are met; the problem of manpower shortage in rapid industrial development of China is solved. The production process includes a spinning step, a weaving step and a post-finishing thermal treatment step. Blended yarns of 70% of New Zealand wool and 30% of high shrinkage acrylic fiber or blended yarns of 70% of New Zealand wool and 30% of solid acrylic fiber are used in the spinning step; 3D carpet pattern embossments are made of 70% of New Zealand wool and 30% of solid acrylic fiber, and 3D carpet pattern recessions are made of 70% of New Zealand wool and 30% of high shrinkage acrylic fiber. The post-finishing thermal treatment step includes gumming; the gumming speed is 1.5-2.5m / minute; roller temperature is 110 DEG C-130 DEG C; the carpet passes the surfaces of rollers for 2-4 minutes; finally, the uneven-surface 3D carpet is obtained.

Description

technical field [0001] The invention relates to a carpet production process, in particular to a 3D production process for Wilton jacquard carpets. It belongs to the technical field of carpet production. Background technique [0002] With the continuous development of economic globalization, domestic and foreign market competition has further intensified. With the continuous improvement and expansion of living conditions at home and abroad, the "soft" decorative art of home furnishing has quietly risen and entered the family. "Handmade relief" carpets are very popular and very popular. However, traditional handmade carpets need to be processed through dozens of processes such as flattening, sheeting, washing, cutting, and repairing. The labor time is high, the time cycle is long, and the efficiency is low, which is far from meeting the needs of the market. Contents of the invention [0003] The purpose of the present invention is to provide a kind of Wilton jacquard carpe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A47G27/02D02G3/04D06C23/00
Inventor 王书东张立平崔文
Owner BINZHOU COC CARPET