Robot welding manufacturing producing line wireless network monitoring system

Abstract

The invention provides a robot welding manufacturing producing line wireless network monitoring system which comprises a welding robot, a welder connected with the welding robot, a robot controller connected with the welding robot and the welder respectively, a welding power supply connected with the robot controller, an intelligent data collecting module connected with the welder, the robot controller and the welding power supply respectively, a wireless router in communication with the intelligent data collecting module, and a main control computer in communication with the wireless router. The robot welding manufacturing producing line wireless network monitoring system can achieve long-distance centralized collection processing, displaying, real-time adjusting and managing of welding currents, welding voltages and wire feeding speed of the welder in a welding dynamic process, the position of a welding gun of the welding robot in a world coordinate system, and signals of the state of the welding power supply.

Description

technical field [0001] The invention relates to the field of wireless monitoring technology, in particular to a networked monitoring system for a robot welding manufacturing production line equipped with offshore wind power installation ships based on wireless Ethernet technology. Background technique [0002] At present, the supervision and management of the production line by welding manufacturing enterprises at home and abroad is mainly limited to the on-site workshop control level. Many robot welding status, parameters, and alarm information must be obtained on-site, which greatly reduces the production efficiency of manufacturing enterprises and reduces Real-time performance and reliability of management are ensured. In response to this situation, it is even more urgent to establish a safe and reliable bottom-level networked monitoring system for enterprise production and manufacturing. Through the interconnection network, the operating welding equipment scattered in d...

AI Technical Summary

Problems solved by technology

[0003] After searching the existing technical literature, it was found that Zhu Junjie et al. published in "Welding Machine" (2011 (41): 24-27) "Design of Welding Power Group Monitoring System Based on ZigBee Technology" using wireless ZigBee technology is representative of the remote monitoring of decentralized welding power sources. This robot system consists of welding power sources, ZigBee nodes and routers, arc sensors, and remote main control computers. It solves the remote monitoring and management of a large number of dispersed welding power sources. However, this system cannot obtain the status information of the welding robot in real time. In addition, due to the slow communication rate of ZigBee technology, it is impossible to achieve rapid acquisition of welding parameters and real-time control of weld quality.

Images