Batching and smelting method for smelting blister copper by scrap copper

A technology for scrap copper and blister copper, which is applied in the direction of improving process efficiency, can solve the problem that the furnace life and slag copper content are not very good, the ratio of raw materials and smelting are random, and there is no stable and reasonable set. Low-grade scrap copper batching smelting process and other issues, to achieve the effect of improving furnace life and reducing copper content

Active Publication Date: 2014-02-12
HAIAN YINGQIU POWDER METALLURGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in today's low-grade scrap copper smelting enterprises, the ratio of raw materials and smelting are relatively random, and a set of stable and reasonable low-grade scrap copper ingredients and smelting processes have not been formed so far.
Even though some manufacturers have carried out research on low-grade scrap copper ingredients and smelting methods, the furnace life and slag copper content have not been very good.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] In this embodiment, a Kaldor furnace with a capacity of 80t is selected.

[0024] According to the batching of 35t of bulk scrap copper, 25t of refining slag, 5t of pig iron, and 0.5t of limestone, the total amount of charge into the furnace is 65.5t.

[0025] After the ingredients are ready, feed them in the following order:

[0026] (1) In the first hopper, spread the mixture of 6t of bulk scrap copper and 1t of pig iron on the bottom of the furnace, and heat the material to a softened state;

[0027] (2) Then put in the mixture of bulk scrap copper, refining slag, pig iron and limestone, and put in the mixture according to the following order of feeding:

[0028] The second bucket: 1 ton of pig iron + 2 tons of bulk scrap copper + 4 tons of refining slag

[0029] The third bucket: 1 ton of pig iron + 3 tons of bulk scrap copper + 3 tons of refining slag

[0030] The fourth bucket: 1 ton of pig iron + 2 tons of bulk scrap copper + 3 tons of refining slag + 0.25 ton...

Embodiment 2

[0040] The difference between this embodiment and Embodiment 1 is that the batching is prepared according to 40t of bulk scrap copper, 30t of refining slag, 6t of pig iron, and 0.6t of limestone, and the total amount of charge into the furnace is 76.6t.

[0041] After mixing the ingredients, feed them in the following order:

[0042] (1) In the first hopper, first spread the mixture of 4 tons of bulk scrap copper and 1 ton of pig iron on the bottom of the metallurgical furnace, and heat the materials to a softened state;

[0043] (2) Put in the mixture of bulk scrap copper, refining slag, pig iron and limestone according to the following feeding sequence:

[0044] The second bucket: 1 ton of pig iron + 2 tons of bulk scrap copper + 4 tons of refining slag

[0045] The third bucket: 1 ton of pig iron + 3 tons of bulk scrap copper + 3 tons of refining slag

[0046] The fourth bucket: 1 ton of pig iron + 2 tons of bulk scrap copper + 3 tons of refining slag + 0.3 tons of limest...

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Abstract

The invention relates to a batching and smelting method for smelting blister copper by scrap copper, which comprises the steps of batching of raw materials and auxiliary materials and feeding according to a ratio of refining slag to pig iron to lime stone of 5:1:0.1, wherein the raw materials comprise 57 to 59 percent of bulk scrap copper and 41 to 43 percent of refining slag; the auxiliary materials comprise the pig iron and the lime stone; the step of feeding comprises the process of: firstly feeding a mixture of 4 to 6 t of bulk scrap copper and 1t of pig iron by a charging hopper; after heating to enable the materials to be in a softened state, feeding a mixture of the bulk scrap copper, the refining slag, the pig iron and the lime stone according to a proportion that the ratio of the bulk scrap copper to the refining slag is 1:(1 to 2) and the pig iron is 1 t or and the lime stone is 0.25 to 0.3 t; after completing feeding of the auxiliary materials, feeding the residual bulk scrap copper and refining slag into a metallurgical furnace according to a ratio of the bulk scrap copper to the refining slag of (1 to 3):1 until all the materials are fed completely. The batching and smelting method fills up the gap of a batching and feeding technology in an actual low-grade scrap copper refining process, improves service life of the metallurgical furnace and reduces copper content of smelting slag.

Description

technical field [0001] The invention relates to the technical field of smelting waste miscellaneous copper, in particular to a batching and smelting method for smelting blister copper from waste miscellaneous copper. Background technique [0002] In the scrap copper smelting industry, the type or content of impurities in the scrap copper directly affects the service life of the metallurgical furnace. However, the incoming materials of low-grade miscellaneous copper scraps with copper content less than 90% are complex and diverse. The copper grade of raw materials such as brass reaches more than 80%, while the copper grade of refined copper slag is only about 20%. Therefore, it is extremely important to seek a reasonable scrap copper raw material, additive batching and feeding process. However, in today's low-grade miscellaneous copper scrap smelting enterprises, the ratio of raw materials and smelting are relatively random, and a set of stable and reasonable low-grade misc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/00C22B7/00
CPCY02P10/20
Inventor 钟文华邹铁梅
Owner HAIAN YINGQIU POWDER METALLURGY CO LTD
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