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Wear-resistant ceramic coating material and preparation method thereof

A technology of wear-resistant ceramics and coatings, applied in the field of ceramics, can solve the problems of low wear resistance, small increase in flexural strength and compressive strength, and inability to widely apply production costs, so as to improve wear resistance and improve mechanical properties. performance effect

Inactive Publication Date: 2014-03-19
DOSHAN NEW STRATEGY INTPROP CULTURECO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, some researchers have greatly improved the performance of wear-resistant ceramic coatings by adding nano-scale raw materials, but due to the limitation of production costs, they cannot be widely used in actual production.
[0006] Chinese patent application number: CN102898125A discloses a ceramic wear-resistant coating, the ceramic coating is composed of: bauxite, fused white corundum, fused white corundum powder, silicon carbide, alumina fine powder, silicon micropowder, explosion-proof fiber, binder , coagulant composition, the invention can improve product quality, increase service life, and reduce manufacturing cycle, but the mechanical properties, flexural strength and compressive strength of the wear-resistant ceramic coating are not greatly improved, and the wear resistance of the sample is not high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A wear-resistant ceramic coating, the parts by weight of each component are:

[0029] 25 parts of quartz, 31 parts of fused corundum, 4 parts of mullite, and 6 parts of aluminate cement.

[0030] Its preparation method comprises the following steps:

[0031] Mix 25 parts of quartz, 31 parts of fused corundum, 4 parts of mullite, and 6 parts of aluminate cement. Mix and stir the above components evenly, melt at a high temperature of 1500°C for 1.5 hours, and dry to obtain a wear-resistant ceramic coating.

Embodiment 2

[0033] A wear-resistant ceramic coating, the parts by weight of each component are:

[0034] 27 parts of quartz, 32 parts of fused corundum, 5 parts of mullite, and 7 parts of aluminate cement.

[0035] Its preparation method comprises the following steps:

[0036] 27 parts of quartz, 32 parts of fused corundum, 5 parts of mullite, and 7 parts of aluminate cement, mix and stir the above components evenly, melt at a high temperature of 1510°C for 1.7 hours, and dry to obtain a wear-resistant ceramic coating;

Embodiment 3

[0038] A wear-resistant ceramic coating, the parts by weight of each component are:

[0039] 30 parts of quartz, 33 parts of fused corundum, 6 parts of mullite, and 8 parts of aluminate cement.

[0040] Its preparation method comprises the following steps:

[0041] Mix 30 parts of quartz, 33 parts of fused corundum, 6 parts of mullite, and 8 parts of aluminate cement. Mix and stir the above components evenly, melt at 1520°C for 1.6 hours, and dry to obtain a wear-resistant ceramic coating.

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Abstract

The invention relates to a wear-resistant ceramic coating material and a preparation method thereof, belonging to the technical field of ceramics. The wear-resistant ceramic coating material contains the following ingredients in parts by weight: 25-35 parts of quartz, 30-40 parts of electro-melting corundum, 3-8 parts of mullite and 5-10 parts of aluminate cement. The method comprises the steps of uniformly mixing and stirring all the ingredients, melting for 1.5-2.0 hours at the high temperature of 1,500-1,550 DEG C, and drying, thereby obtaining the wear-resistant ceramic coating material. According to the wear-resistant ceramic coating material, due to the addition of quartz, the mechanical properties are improved greatly, and the flexural strength and compressive strength are higher than those of metallic materials, so that the wear resistance of samples is improved.

Description

technical field [0001] The invention relates to a wear-resistant ceramic coating, in particular to a wear-resistant ceramic coating whose flexural strength and compressive strength exceed metal materials and a preparation method thereof, belonging to the technical field of ceramics. Background technique [0002] Wear-resistant coatings occupy a considerable proportion in energy and economic cost consumption in industrial fields such as building materials, thermal power generation and metallurgical mines. Taking the cement industry as an example, the downtime caused by wear and tear accounts for 50% to 55% of the total downtime. Equipment wear and tear has become one of the crucial factors that determine whether a cement company can operate well. Therefore, improving the wear resistance of industry-related parts, reducing the consumption of wear-resistant materials, and extending the service life of wear-resistant materials are of great significance to improving equipment ope...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/10C04B35/622
Inventor 李志坚
Owner DOSHAN NEW STRATEGY INTPROP CULTURECO