Designing and preparing method for conversion-free preliminary processing reference integral sand core

A non-conversion, sand core technology, used in metal processing equipment, cores, manufacturing tools, etc., can solve the problems of blank surface size deviation, size deviation, and the size of blank surface and processed surface.

Active Publication Date: 2014-03-26
HARBIN DONGAN ENGINE GRP
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] This technology is poured after combining multiple sand cores, which mainly has the following deficiencies: 1) There are dimensional deviations between the primary processing references on different sand cores; 2) There are dimensions between the primary processing references on different sand cores and the blank surface deviation; 3) There is a size deviation between the blank surfaces on different sand cores
These deficiencies will accumulate the deviation and transfer it to the casting, resulting in a large dimensional deviation between the blank surface of the casting and the initial machining reference, resulting in the over-tolerance of the dimension between the blank surface and the processed surface after the casting is processed.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The front case casting of the helicopter particle separator has a wall thickness of 2.8mm, a dimensional accuracy of HB6103 CT6 grade, a minimum machining allowance of 0.5mm, and a minimum wall thickness of 1.9mm between the machined surface and the rough surface.

[0027] Implementation process:

[0028] 1) casting design;

[0029] 2) Casting process scheme design: determine the pouring position, and design the pouring system, components and parting surface;

[0030] 3) Preliminary machining datum design: design the preliminary machining datum on the sand core corresponding to the rough surface of the casting. Set 4 benchmarks in the plane, one of which is the verification benchmark; set 3 benchmarks in the X-Y design reference plane of the casting; the length, width and height dimensions of the initial machining reference in the Z-X and Z-Y design reference planes are: 15mm× 10mm×10mm; the initial processing reference size in the X-Y design reference plane is: ф15×...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a designing and preparing method for a conversion-free preliminary processing reference integral sand core. According to the invention, preliminary processing references are designed in a processing reference plane, then the preliminary processing reference are integrated with sand cores where key workblank surfaces are located to form an integral sand core, so dimensional deviations between the workblank surfaces and machining surfaces are controlled to be in a small range. With the method provided by the invention, dimensional deviations between preliminary processing references, between the preliminary processing references and the workblank surfaces and between the workblank surfaces are reduced, so requirements on dimensional accuracy of a casting are met.

Description

technical field [0001] The invention relates to a sand core design and core-making method applied in the field of sand mold precision casting, in particular to a method for designing and making a core of an integral sand core without converting primary processing references. Background technique [0002] The design and core-making technology of the original foundry sand core are: casting design → primary processing benchmark design → casting process design → sand core and core assembly design → core box design → core box manufacturing → core box preparation → sand shooting (filling) Sand) → compaction → sand core curing → sand core ejection → sand core inspection → sand core repair → core making completed. [0003] This technology is poured after combining multiple sand cores, which mainly has the following deficiencies: 1) There are dimensional deviations between the primary processing references on different sand cores; 2) There are dimensions between the primary processin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/10
Inventor 解维生刘洪汇李勇军王学民燕伟乔昕董丽波张开付本江颜庆柱黄建双王晓明祁德强
Owner HARBIN DONGAN ENGINE GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products