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On-line recovery method and device for silicon wafer cutting mortar

A technology of silicon wafer cutting and recycling methods, applied in the direction of lubricating compositions, etc., can solve the problems of unfavorable material consumption, material waste, and production cost reduction, and achieve the goal of minimizing material consumption, improving the total recovery rate, and reducing production costs Effect

Active Publication Date: 2015-09-16
YINGLI ENERGY CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of cyclically cutting silicon wafers, the recovery ratio of old mortar and the addition ratio of new mortar are a fixed value, and since the mortar still has a strong cutting ability at the initial recycling, the cutting ability gradually increases with the increase of the number of cycles. Decrease, so the proportion of recycled mortar and the proportion of new sand added to a fixed value will waste materials, which is not conducive to the reduction of material consumption and production costs

Method used

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  • On-line recovery method and device for silicon wafer cutting mortar
  • On-line recovery method and device for silicon wafer cutting mortar
  • On-line recovery method and device for silicon wafer cutting mortar

Examples

Experimental program
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Effect test

Embodiment 1

[0019] An online recovery method of silicon wafer cutting mortar, including the following steps:

[0020] (1) Centrifugal recovery of the old mortar stored after cutting according to the set ratio;

[0021] (2) Add new sand in a set proportion according to the recycled old sand;

[0022] (3) Fully mix the recycled old sand and added new sand and make recycled mortar;

[0023] (4) Send the recycled mortar to the cutting machine for silicon wafer cutting; the above cycle is one recovery;

[0024] (5) Count the number of times of recycling of old mortar, after reaching the number of recycling specified in A, adjust the recycling ratio of old mortar and adjust the ratio of new sand to increase, and then repeat steps (1)~(4) ), to the number of times specified by B; after reaching the number of recycling specified by B, adjust the recycling ratio of old mortar and increase the ratio of new sand, and then continue to repeat steps (1) ~ (4) until the specified number of C After the number of...

Embodiment 2

[0027] An online recovery device for silicon wafer cutting mortar, including old mortar tanks, centrifuges, separation tanks, blending tanks, new mortar tanks, and regenerated mortar tanks. The new mortar tank is equipped with a level gauge and the separation tank is equipped with an automatic weighing instrument. Solenoid valves are installed at the sand outlet of the separation tank and the new mortar tank. The old mortar tank is connected to the centrifuge, the centrifuge is connected to the separation tank, the separation tank is connected to the blending tank, and the new mortar tank is connected to the blending tank. The communication and blending tank is connected with the regenerated mortar tank, and is equipped with a pumping mechanism; the device also includes a PLC control module, which is connected to the centrifuge, the liquid level gauge, and the solenoid valve at the sand outlet of the separation tank through the data line. Counter connection.

[0028] Use steps of...

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Abstract

The invention discloses an on-line silicon wafer cutting mortar recycling method and device, and relates to the technical field of silicon wafer cutting and production. The method comprises the following steps: firstly, performing used sand eccentric recycling on used mortar stored after cutting according to a set ratio, adding unused sand according to a set ratio based on the recycled used sand, subsequently sufficiently mixing the recycled used sand with the added unused sand to prepare recycled mortar, and feeding the recycled mortar into a cutting machine to cut silicon wafers. According to the method and the device, a PLC (Programmable Logic Controller) control module is equipped to count the recycling times of the used mortar, the PLC control module also transmits signals to a centrifugal machine and a liquid level meter, the rotation speed of the centrifugal machine is reduced gradually, the recycling ratio of the used mortar is reduced, and the addition ratio of the unused sand is increased. By adopting the method and the device, the used mortar recycling ratio and the unused sand addition ratio can be automatically adjusted according to the mortar recycling times, the total recycling rate is greatly increased, the material consumption and the production cost can be greatly lowered, and the productivity is greatly increased.

Description

Technical field [0001] The invention relates to the technical field of silicon wafer cutting production. Background technique [0002] In the solar photovoltaic industry, multi-wire cutting uses high-speed steel wires to carry mortar to cut silicon wafers. As an important auxiliary material in the production of silicon wafers, mortar has an extremely important impact on the cutting quality of silicon wafers. In the production of silicon wafer cutting, mortar consumes a large amount and accounts for a relatively high cost. Therefore, recycling of old mortar has become one of the powerful measures for photovoltaic companies to reduce the production cost of solar cells and improve economic benefits. It is the development of the entire photovoltaic industry. trend. At present, the main methods of recycling old mortar are offline recycling and online recycling. Offline recycling is to separate the old mortar through the construction of an old mortar recycling treatment plant. There a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M175/00
Inventor 梁新龙
Owner YINGLI ENERGY CHINA
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