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Porous stainless steel and its manufacturing method, application and special mold for manufacturing method

A manufacturing method, stainless steel technology, applied in the direction of textiles and papermaking, etc., can solve the problems of weak bonding force of green body, limited particle size, cracking and collapsing of green body, etc., and achieve good product surface quality, high product density, heating The effect of low energy consumption

Active Publication Date: 2017-09-26
广州众山精密科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The stainless steel particles or fibers used in the above patents are SUS434 ferritic stainless steel materials, which cannot be strengthened by quenching and tempering heat treatment processes
At the same time, since the SUS434 stainless steel long fibers with a rectangular cross-section are crushed and processed by the rotary cutter milling machine RCM400, there will be microcracks on the fibers after processing. The fiber reinforced phase will affect the reinforcement effect due to defects such as microcracks
Chinese patent application number: 200610037007.6 discloses a method of manufacturing and applying a self-permeable metal mold. The method has a relatively large molding compressive stress, a limited range of fiber ratio, limited particle size, and a limited range of formed gas permeable metal pore size and porosity. , limiting its application in pulp molding molds
[0005] The existing traditional powder metallurgy mold is an integral mold of the female mold. When the powder is pressed, the smaller the compressive stress is, the smaller the density of the green body is, and the higher the porosity is, but when the compressive stress is small to a certain extent, the bonding force of the green body is weak Strong, when demoulding in a mold with integrated female mold, the green body will crack and collapse due to the friction of the female mold cavity wall, making it difficult to form
Use a slightly high compressive stress to press the fiber powder mixture. Even if the green body can be formed during demoulding, due to the friction between the green body and the cavity wall of the female mold, the fiber particles on the outer side of the green body will have cracks and expand to the center of the green body, seriously Affects the strength of the material after sintering

Method used

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  • Porous stainless steel and its manufacturing method, application and special mold for manufacturing method
  • Porous stainless steel and its manufacturing method, application and special mold for manufacturing method
  • Porous stainless steel and its manufacturing method, application and special mold for manufacturing method

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Embodiment 1

[0035] A method for manufacturing porous stainless steel, comprising the steps of:

[0036]a. compress martensitic stainless steel fibers, martensitic stainless steel particles or a mixture of the two to form a block green body;

[0037] b. The green body is sintered, quenched and tempered under vacuum to prepare porous stainless steel.

[0038] The martensitic stainless steel fiber is made by shearing the annealed and softened stainless steel wire. The annealing temperature is kept at 830° C. to 900° C. and a vacuum degree of 0.13 Pa to 1.3 Pa for 2 hours, and then furnace cooled.

[0039] The diameter of the martensitic stainless steel fiber is 30 μm-200 μm, and the length is 2 mm-6 mm; the grain size of the martensitic stainless steel particle is 50 μm-500 μm.

[0040] Apply a compressive stress of 50MPa to 300MPa to martensitic stainless steel fibers, martensitic stainless steel particles or a mixture of the two. The sintering process uses a pressurized air-cooled vacuum...

Embodiment 2

[0047] Such as Figure 1-5 As shown, a special pressing die for pressing the block-shaped green body in Embodiment 1 includes a front side plate 1, a rear side plate 2, a left side plate 3, a right side plate 4, a lower pad 5 and an upper punch 6 , the front side plate 1, the rear side plate 2, the left side plate 3, the right side plate 4 and the lower cushion block 5 enclose the mold cavity, and also include a mold cavity for locking the front side plate 1, the rear side plate 2, The detachable mold clamping structure of the left side plate 3 and the right side plate 4, the lower block 5 is placed on the workbench of the press, supported by the workbench, and the upper punch 6 is driven by the press to work.

[0048] Preferably, matching grooves 7 are respectively opened on both sides of the front side plate 1 and the rear side plate 2 , and the left side plate 3 and the right side plate 4 are respectively connected to the corresponding two matching grooves 7 .

Embodiment 3

[0050] Such as figure 1 As shown, the detachable mold clamping structure includes a hydraulic cylinder 8 and a guide rail 9 fixed on the press frame, and the front side plate 1, the rear side plate 2, the left side plate 3 and the right side plate 4 have The chute 10 connected with the guide rail 9 and the hydraulic cylinder 8 are respectively connected with the front side plate 1 , the rear side plate 2 , the left side plate 3 , the right side plate 4 and the lower pad 5 .

[0051] The working process and working principle of the present invention: the hydraulic cylinder first pushes the lower block into place, then pushes the left side plate and the right side plate into place, and then pushes the front side plate and the rear side plate to move, so that the cooperation between the front side plate and the rear side plate The groove covers the left side plate and the right side plate. At this time, a mixture of martensitic stainless steel fibers with a diameter of 200 μm and...

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Abstract

The invention discloses a method for manufacturing porous stainless steel, which comprises the following steps: a. pressing martensitic stainless steel fibers, martensitic stainless steel particles or a mixture of the two to form a block green body; b. making the green body under vacuum Porous stainless steel is produced by sintering, quenching and tempering. Also disclosed are a special pressing mold for the manufacturing method of the above-mentioned porous stainless steel, a porous stainless steel manufactured by the above-mentioned manufacturing method and a pulp molding die made of the above-mentioned porous stainless steel. The special pressing mold of the present invention is a detachable combination mold. After the green body is pressed, the locking force is removed, and the special pressing mold is disassembled, so that the green body can be demoulded without the demoulding force, and the green body is completely formed without cracks and cracks. There are no edge or corner defects, and low pressure pressing can obtain large porosity. The porous stainless steel of the present invention can obtain high strength through vacuum quenching and tempering heat treatment.

Description

technical field [0001] The invention relates to a metal material and its manufacturing method, application and special mold for the manufacturing method, in particular to a porous stainless steel and its manufacturing method, application and special mold for the manufacturing method. Background technique [0002] The traditional molding method of the pulp molding cold-press suction filter mold and hot-press shaping mold used on the domestic automatic pulp molding machine is to process the aluminum (or copper, stainless steel) of the required product shape by machining. Drill a certain number and size of holes on the mold, and then cover a layer of stainless steel filter mesh (or galvanized steel wire mesh, copper mesh) on the surface of the mold. Some transitional places need to be welded with a special welder to fix the stainless steel Filter. This kind of mold has the problems that the net drag is easy to break, the net drag has a large loss, the net is sticky, it cannot ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C33/02D21J5/00
Inventor 周照耀杨德志谭炽东
Owner 广州众山精密科技有限公司