Final-pouring capping method for reducing abrasion of copper plate of crystallizer of moderate-thickness slab caster

A mold copper plate and continuous casting machine technology, applied in the field of continuous casting, can solve the problems of reduced production efficiency, inconsistent production, improper capping operation, etc., and achieve the effects of improving service life, promoting value and improving safety.

Active Publication Date: 2014-06-25
JIGANG GRP
View PDF5 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the working process of final pouring and capping of straight arc continuous casting machine is as follows: lowering the casting speed - removing slag - capping - cleaning machine - pulling the tail billet out of the crystallizer, all of which adopt the method of water capping, with water capping Existing problems: 1. Improper capping operation is prone to "blasting" accidents, which may easily cause personal injury
(The accident of blasting is that the molten steel in contact with water produces a large amount of water vapor, which explodes in the limited space of the crystallizer) 2. During the final casting process of the continuous casting machine, the shell of the billet after capping is relatively hard, which is For the mold copper plate of the straight arc continuous casting machine, when the tail billet leaves the mold, it will wear a lot on the lower mouth of the mold. The overcooling of the tail billet will cause more serious wear to the mold copper plate. Regarding the quality of the continuous casting slab, the general crystallizer copper plate has a low service life due to wear and tear, generally about 400 furnaces. Frequent replacement will cause incoherent production, reduce production efficiency, increase equipment investment, and increase production costs. cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] In this example, steel grade Q235BH (liquid line 1515℃), voestalpine straight-arc continuous caster, mould cross-section size 200×1700mm, mould length 1100mm, casting machine target pulling speed 1.3m / min, The nominal capacity of the tundish is 30t, and the temperature of the molten steel in the tundish is 1532℃ when the final pouring and capping are carried out. The specific implementation steps are as follows:

[0023] (1) After the molten steel in the ladle is poured, the speed will gradually decrease when there are 15 tons of molten steel remaining in the tundish, and the pouring speed will gradually decrease to 0.4m / min when there are 5.5 tons of molten steel remaining in the middle ladle, and the secondary cooling water distribution mode is required to be in automatic mode , The medium-carbon steel mode is automatically selected by the secondary control system to avoid excessive secondary cooling water, which will cause aggravated shrinkage of the slab and lead to acc...

Embodiment 2

[0031] In this implementation example, steel grade Q460C (liquid line 1511℃), voestalpine straight-arc continuous caster, mould cross-section size 200×1700mm, mould length 1100mm, casting machine target pulling speed 1.3m / min, The nominal capacity of the tundish is 30t, and the temperature of the molten steel in the tundish is 1529°C during the final pouring and capping. The specific implementation steps are as follows:

[0032] (1) When the molten steel in the ladle is poured, the speed of the tundish molten steel will gradually decrease when there are 15 tons of molten steel remaining, and the pouring speed will be gradually reduced to 0.4m / min when there are 6 tons of molten steel remaining in the middle ladle. The secondary cooling water distribution mode is required to be in automatic mode , The secondary control system automatically selects the medium-carbon alloy steel mode to avoid excessive secondary cooling water, which may cause aggravated shrinkage of the slab and lead...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a final-pouring capping method for reducing abrasion of a copper plate of a crystallizer of a moderate-thickness slab caster. The method comprises the following steps of casting speed reducing, residue salvage, final pouring, capping, width regulating of the crystallizer and opening of the copper plate. The method has the advantages that by controlling speed reducing, and speed and time of residue salvage, and by changing a capping mode, blasting accidents easily caused by capping misoperation are eliminated, and production safety is improved; by means of design of opening of the copper plate of the crystallizer and the pulling speed, supercooling tail blanks are prevented from making contact with the copper plate of the crystallizer, abrasion to the copper plate of the crystallizer is reduced, and service life of the crystallizer is prolonged by more than 20%, and good popularizing value is achieved.

Description

Technical field [0001] The invention relates to the technical field of continuous casting, in particular to a method for final casting and capping reducing the wear of the copper plate of the mold of a medium-thick slab continuous casting machine. Background technique [0002] The mold is one of the key equipment of the straight-arc continuous casting machine. In the actual production process of continuous casting, the copper plate of the mold is subject to the static pressure of molten steel and cooling water, cold and heat fatigue, high temperature oxidation of molten steel, and repeated erosion of molten steel. The working environment of the copper plate is very harsh due to chemical corrosion and wear caused by friction during the drawing and vibration process. At present, the final pouring and capping work flow of the straight-arc continuous caster is: reduce the drawing speed-remove the slag-cap-cap-clean the machine-pull the tail blank out of the mold, all of which are cap...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/16
Inventor 赵登报孙建华刘永平柳彩枫张明国刘德宏李震刘鹏潘清红李凯玉李士波谭兴华于泳马玉沅魏鹏举张树彬
Owner JIGANG GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products