Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Machining method of heat exchanger tube plate build-up welding

A processing method and heat exchanger technology, applied in metal processing equipment, manufacturing tools, welding equipment, etc., can solve problems such as heavy workload, production complexity and cost increase, and high cost of welding consumables

Inactive Publication Date: 2014-07-02
NINGXIA BAOTA PETROCHEM SCI & TECH IND DEV
View PDF6 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the traditional process, the processing of the tube sheet mostly adopts the method of surfacing stainless steel composite layer directly on the blank. In the traditional method, the tube sheet needs to be surfacing with a composite layer of 8~10mm, so the workload of the surfacing process is relatively large, and the Many welding consumables are required and the cost is high
[0003] At present, there are more and more composite layers of tube plate surfacing welding in composite plate heat exchangers. If the surfacing process is directly performed on the blank, it will undoubtedly lead to an increase in the complexity and cost of production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Machining method of heat exchanger tube plate build-up welding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0010] Take HRQ12-082 regenerative bottom reboiler of heat exchanger equipment in a factory as an example:

[0011] Step 1: Reduce the outer diameter of the φ1687×50mm sealing surface by 6~10mm, the depth is 5mm, and chamfer 45°, the width of the partition groove is increased by 4~6mm, the depth is 5mm, and chamfer 30~60° on both sides Ordering; second step: surfacing 3mm stainless steel composite layer on the sealing surface of the tube sheet; third step: leveling with a plate rolling machine, and processing after leveling; fourth step: performing sealing surface and inner and outer circles Turning, drilling.

[0012] The previous processing method required about 240 kg of welding material and about 288 kg of flux. After using this invention, it needs 150 kg of welding material and about 180 kg of flux. The material is 90kg, and the flux is about 108 kg; in terms of personnel cost, the traditional processing method needs 2 people and 5 days to complete, and this method takes...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

As the number of tube plate build-up welding composite layers of a composite plate heat exchanger increases, a traditional direct build-up welding mode wastes labor and time. The invention provides a machining method of heat exchanger tube plate build-up welding. In the machining method, the method that machining is performed firstly and then build-up welding is conducted is used for machining, therefore, operation is more convenient, and the efficiency is greatly increased; firstly machining is conducted according to the method, the external diameter of a tube plate sealing surface is reduced by 6-10 mm, the depth of the tube plate sealing surface is 5 mm, and 45-degree chamfering is conducted on the tube plate sealing surface, the width of a partition plate groove is increased by 4-6 mm, the depth of the partition plate groove is 5 mm, the two sides of the partition plate groove are chamfered by 30-60 degrees, and a 3-5 mm stainless steel composite layer is formed in a build-up welding mode. According to the method, the purposes of energy conservation, consumption reduction, cost decreasing and efficiency increasing are achieved.

Description

technical field [0001] The invention relates to production and processing equipment for heat exchangers, in particular to a processing method for a tube plate of a composite plate heat exchanger that requires surfacing welding of stainless steel layers. Background technique [0002] In the traditional process, the processing of the tube sheet mostly adopts the method of surfacing stainless steel composite layer directly on the blank. In the traditional method, the tube sheet needs to be surfacing with a composite layer of 8~10mm, so the workload of the surfacing process is relatively large, and the Many welding materials are required and the cost is high. [0003] At present, there are more and more surfacing welding composite layers of the tube plate of the composite plate heat exchanger. If the surfacing process is directly performed on the blank, it will undoubtedly lead to an increase in the complexity and cost of production. Contents of the invention [0004] In orde...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23P23/04B23K9/04
CPCB23P15/26B23P2700/10
Inventor 杨宏伟顾彦刘涛梁胜尤学玲马利海
Owner NINGXIA BAOTA PETROCHEM SCI & TECH IND DEV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products