Production method for solar cell high-density monodisperse silver powder

A technology for a solar cell and a production method, applied in the fields of new energy and new materials, can solve the problems such as the sensitivity of the reducing agent ascorbic acid to changes in conditions, the problems of environmental protection and safety are difficult to solve, and the production efficiency of silver powder is affected, and the process conditions are easy to control and easy to achieve. Industrial application, the effect of inhibiting excessive growth

Inactive Publication Date: 2014-10-08
TIANJIN VOCATIONAL INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The shortcomings of the existing silver powder preparation technology are mainly: (1) the reducing agent hydrazine hydrate, formaldehyde and hydroquinone are toxic and highly irritating, and the problems of environmental protection and safety are difficult to solve; (2) the cost of sodium borohydride and hydroquinone reducing agent If it is too high, it will affect the production efficiency of silver powder; (3) the reducing agent ascorbic acid is sensitive to changes in system acidity, concentration and temperature, and the production conditions are not easy to control; (4) the reducing agent is too strong, and usually needs to be dispersed with a large number of polymers (5) The silver powder density of the product is too low and the particle size is unstable, and the particle size distribution range is too wide

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Dilute 5.1 g of 40% industrial glyoxal (0.035 mol) with 30 mL of deionized water into a glyoxal solution with a concentration of 1.0 mol / L; dissolve 5.9 g of chemically pure sodium hydroxide (0.14 mol) with 134 mL of deionized water , to obtain a 1.0mol / L sodium hydroxide solution; dissolve 17.0g of analytically pure silver nitrate (0.1mol) in 80mL of deionized water, add 0.17g of polyacrylamide (PAM) dispersant, dissolve it completely and dilute to 100mL to obtain 1.0mol / L silver nitrate solution containing PAM.

[0042] Add glyoxal solution, sodium hydroxide solution and silver nitrate solution dropwise into a stirred 500mL glass reactor at the same time, black silver crystal nuclei are formed immediately, stop feeding for 10 minutes, when the precipitate gradually turns gray, continue Add raw material solution, control the rate of addition to keep the precipitate generated in the reaction solution gray, and maintain the pH of the reaction solution at 8-10 and the...

Embodiment 2

[0045] Dilute 4.0g of 40% industrial glyoxal (0.0276mol) with 50mL of deionized water into a glyoxylic acid solution with a concentration of 0.5mol / L; dissolve 4.6g of chemically pure sodium hydroxide (0.11mol) with 205mL of deionized water , to obtain 0.5mol / L sodium hydroxide solution; 10.80g industrial silver flakes (0.1mol) were dissolved in dilute nitric acid solution to obtain 97.0g acidic silver nitrate solution, and 0.10g polyvinyl alcohol (PVA) dispersant was added, After completely dissolving, dilute to 200mL to obtain a 0.5mol / L silver nitrate solution containing PVA.

[0046] Add glyoxylic acid solution, sodium hydroxide solution and silver nitrate solution dropwise into a stirred 1000mL glass reactor at the same time, black silver crystal nuclei are formed immediately, stop feeding for 10 minutes, when the precipitate gradually turns gray, continue Add the raw material solution, control the rate of addition to keep the precipitate generated in the reaction sol...

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PUM

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Abstract

The invention discloses a production method for solar cell high-density monodisperse silver powder. According to the production method, glyoxal serves as a reducing agent for reducing silver nitrate, and glycolic acid and oxalic acid generated by glyoxal reaction serve as components of silver powder dispersing protective agents. While flow concurrence is performed in a reactor, a glyoxal solution, a sodium hydroxide solution and a silver nitrate solution are added into the reactor, and the molar ratio of the silver nitrate, the glyoxal and sodium hydroxide is controlled to be 1:0.25-0.35:1-1.4, the pH value of a reaction solution is kept at 8-10, the reaction temperature is kept at 20 DEG C-40 DEG C, after feed intake is finished, stirring and reacting are continued for 0.5 hour-1 hour, and therefore reaction is complete, and silver crystal grain crystallization is complete. Silver powder particles are approximately spherical, the surfaces are smooth and glossy, the particle size distribution is narrow, the average particle size is 1.2 micrometers-1.8 micrometers, the apparent density is 2.0 g / cm<3>-2.5 g / cm<3>, the tap density is 4.5 g / cm<3>-5.0 g / cm<3>, and the molar yield is 97-99.5%. The consumption of the reducing agent is small in the process of producing the silver powder, production cost is low, safe and environmentally friendly effects are achieved, the reaction condition is easy to control, product quality is stable, and industrialized application is easy.

Description

technical field [0001] The invention relates to a production method of high-density monodisperse silver powder for solar cells, in particular to a method for reducing silver nitrate by using glyoxal as a reducing agent, and using glycolic acid and oxalic acid, which are reaction products of glyoxal, as silver powder dispersing and protecting agent components. The invention discloses a production method of density monodisperse silver powder, which belongs to the field of new energy and new materials. Background technique [0002] Silver powder is an important part of the positive electrode paste of solar cells. Only the conductive paste prepared with silver powder that meets specific conditions can have good screen printing performance. After sintering, the front silver electrode with high square resistance and fine grid lines can be formed. . The front electrode is divided into a grid electrode line and a main electrode line. The grid line mainly collects carriers gener...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/24
Inventor 李建生董学通阎树东刘彦峰杨杏薇李闯刘建光
Owner TIANJIN VOCATIONAL INST
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