High-conductivity flexible aluminium alloy material preparation method

An aluminum alloy material, high electrical conductivity technology, applied in the field of cables, can solve the problems of poor electrical conductivity, easy to break, poor corrosion resistance, etc., and achieve the effect of improving mechanical properties, enhancing corrosion resistance, and improving electrical conductivity

Inactive Publication Date: 2014-11-19
ANHUI SHUANGCHENG WIRE & CABLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the electrical conductivity is poor, and its electrical conductivity is generally only 58%; it is easy to break, and the pure aluminum single wire generally breaks after being bent 5 to 6 times, which brings inconvenience to the installation; , quickly oxidizes into a powdery object and loses the function of conducting electricity
Problems such as these have not been effectively resolved, hindering the process of replacing copper with aluminum as the main conductor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] In the preparation method of the highly conductive soft aluminum alloy material in this embodiment, 1.2 kg of boron-aluminum alloy and 9.8 kg of iron-aluminum alloy are added to 500 kg of aluminum ingot, heated and melted at 700° C., and the temperature of the molten aluminum is kept at 700° C. Then put 2.96kg of rare earth-aluminum alloy into the molten aluminum in three batches, and stir for 2 minutes after melting to make the molten aluminum evenly mixed.

[0014] Heat the aluminum liquid above to 730°C, blow 1.32kg of refining agent evenly into the aluminum liquid with 0.2 MPa pressure of nitrogen, and stir for 3 minutes. After heat preservation and standing for 15 minutes, remove surface impurities. A casting machine is used to cast the molten aluminum to form an aluminum ingot, and the temperature of the ingot is controlled at 510°C. After passing through the rolling mill, the ingot is rolled into a 9.5mm diameter aluminum alloy rod for electrical use, and the te...

Embodiment 2

[0017] In the preparation method of the highly conductive soft aluminum alloy material in this embodiment, 1000 kg of an aluminum ingot with a Si content of 0.04%, an Fe content of 0.12%, and a sum of other impurity contents of 0.018% is heated to 700° C. to melt, and 30 kg of boron-aluminum is added. Alloy, 220kg of iron-aluminum alloy and aluminum ingot are heated and melted at the same time to form a mixed aluminum liquid. During the melting process, the temperature of the aluminum liquid is kept at 720°C. During the melting process, 10% rare earth-aluminum alloy is added in batches and kept at 720°C. Melting; after melting, use the speed of 40r / min to stir the mixed aluminum liquid for 2min; increase the temperature to 740°C, use 99.9999% nitrogen to blow 3kg of refining agent evenly into the aluminum liquid, and then mix the aluminum liquid at a speed of 40r / min Stir the liquid for 5 minutes; heat preservation and stand for 20 minutes; remove impurities on the surface of t...

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Abstract

The invention relates to a high-conductivity flexible aluminum alloy material preparation method. The high-conductivity flexible aluminum alloy material preparation method comprises the following steps: heating and fusing aluminum ingots of which the impurity content meets the requirement, heating and fusing boron-aluminum alloy and ferro-aluminum alloy of which the mass percents are respectively 3 and 22 together with the aluminum ingots to form a mixed aluminum liquid, keeping the temperature of the aluminum liquid to be 700-720 DEG C in the fusing process, adding 10% rare earth-aluminum alloy in batches for melting, stirring the mixed aluminum liquid at the speed of 40 r/min; adopting nitrogen gas to uniformly blow a refining agent into the aluminum liquid; stirring, insulating, standing, removing impurities and casting to form aluminum ingot blanks; rolling the ingot blanks into aluminum alloy bars with the diameter of 9.5 mm through a rolling mill, and controlling the bar discharging temperature to be 250 DEG C-300 DEG C so as to prepare an aluminum alloy material. According to the invention, through the processes of melting, alloying, purifying, casting, rolling, quenching and the like, the aluminum conductivity is improved, the aluminum mechanical property is improved, and the aluminum alloy material for high-conductivity flexible cables are manufactured.

Description

technical field [0001] The invention relates to a method for preparing a highly conductive soft aluminum alloy material, which belongs to the technical field of electric cables. Background technique [0002] In 2011, in the machinery industry, cables became the second largest industry after automobiles, with an output value of more than 1.1 trillion yuan. However, copper is basically used as a conductor in traditional cable products. As a global strategic resource, copper is increasingly valued by countries and is constantly controlled through political, military, economic, diplomatic and other means. And my country is a country that is relatively scarce in copper resources, and its total reserves only account for about 5% of the world's reserves, and it is dominated by poor copper mines. In 2010, my country's copper consumption accounted for 60% of the world's total, and the cable (including motor) industry accounted for about 60% of my country's copper consumption, that i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/00C22F1/04C22C1/06
Inventor 关理才钱俊杰
Owner ANHUI SHUANGCHENG WIRE & CABLE CO LTD
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