Method for optimizing cutting parameters considering machining energy efficiency

A technology of cutting parameters and energy efficiency, which is applied in the field of mechanical cutting and can solve problems such as increased energy consumption and the impact of solution results

Inactive Publication Date: 2015-01-07
HUAZHONG UNIV OF SCI & TECH
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Problems solved by technology

However, all studies are conducted from the perspective of the energy consumption of the entire machine tool, and the energy consumption increases with time, which inevitably overlaps with productivity or processing time.
In addition, meta-heuristic algorithms are used for the optimization algorithms of cutting parameters, and the parameter settings of these algorithms have a great influence on the solution results.
Moreover, when solving the model in the prior art, the multi-objective algorithm (such as the multi-objective teaching and learning optimization algorithm) based on non-dominated solution sorting is rarely used to solve the cutting parameter optimization problem

Method used

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  • Method for optimizing cutting parameters considering machining energy efficiency
  • Method for optimizing cutting parameters considering machining energy efficiency
  • Method for optimizing cutting parameters considering machining energy efficiency

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[0120] In order to verify the present invention, carry out cutting test by being equipped with Huazhong numerical control system CK60 numerical control lathe, workpiece (No. 45 hot-rolled steel) cutting length is 100mm, and diameter is 50mm, and cutting processing is as attached figure 1 shown. Using Kistler dynamometer and NI virtual instrument to collect cutting force signals, the three-dimensional cutting force can be obtained. The cutting force measuring device is attached figure 2 shown. Among them, the CNC lathe tool adopts the coated carbide tool MSSNR2525M12 with a leading angle of 45 degrees. In addition, both standby power and no-load power are measured by WB9128 three-phase power sensor, and the power measurement device is as attached image 3 shown.

[0121] In order to study the relationship between the no-load power of the machine tool and the spindle speed, 18 groups of experiments were carried out. The speed ranged from 145r / min to 1500r / min, which was main...

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Abstract

The invention discloses a method for optimizing cutting parameters considering machining energy efficiency. The method comprises the following steps that a cutting parameter optimization model of a numerical control machine tool is built according to a cutting process of the numerical control machine tool, constraint conditions of the cutting parameter optimization model are built according to performance and machining requirements of the numerical control machine tool, and the built cutting parameter optimization model and the constraint conditions of the cutting parameter optimization model are worked out through a modified multiple-target teaching and learning optimization algorithm to obtain optimized cutting parameters, wherein subject scores in the algorithm are the cutting speed v, the feeding speed f and the cutting depth ap of the numerical control machine tool, a student X is an individual possessing the three subject scores (v, f and ap), namely, X=(v, f and ap), a class is a group with NP students, and NP is a random integer. The method can efficiently optimize the machining cutting parameters by considering machining energy consumption, thereby solving the existing technical problems in the cutting parameter optimization process.

Description

technical field [0001] The invention belongs to the field of mechanical cutting processing, and more specifically relates to a method for optimizing cutting parameters of mechanical processing energy efficiency. Background technique [0002] Numerical control technology is the core technology of today's advanced manufacturing equipment industry. Reasonable selection of cutting parameters in the numerical control machining process can save energy and resources, improve production efficiency, thereby enhancing the economic benefits and competitiveness of enterprises. However, at present, most CNC processing enterprises in my country still select cutting parameters based on experience, reference manuals, and trial cutting, and it is often difficult to optimize processing energy efficiency. With the continuous development and improvement of modern intelligent optimization algorithms, cutting theory, mathematical modeling and model analysis methods, improving machining efficiency...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02G05B19/41885
Inventor 周志恒张超勇邵新宇罗敏刘红奇毛新勇谢阳黄拯滔林文文金亮亮
Owner HUAZHONG UNIV OF SCI & TECH
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