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Intelligent multi-station cylinder sleeve centrifugal casting machine

A technology of centrifugal casting machine and cylinder liner, which is applied in the field of mechanical casting, can solve the problems that the process cannot be well controlled, the product quality is difficult to be controlled, and the overall production efficiency is low, so as to reduce labor costs, high degree of automation, and production efficiency Improved effect

Active Publication Date: 2015-02-11
江苏奥凯自动化设备技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the blank casting of cylinder liner enterprises in my country adopts single-station centrifuge casting. This processing method requires multiple single-stations to realize different processing links respectively. The overall production efficiency is low and the process cannot be well controlled. It is also difficult to control the product quality, and at the same time, multiple people are required to be responsible for different station operations, which is labor-intensive and increases production costs

Method used

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  • Intelligent multi-station cylinder sleeve centrifugal casting machine
  • Intelligent multi-station cylinder sleeve centrifugal casting machine
  • Intelligent multi-station cylinder sleeve centrifugal casting machine

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Embodiment 1

[0029] Such as Figure 1 ~ Figure 2 An intelligent multi-station cylinder liner centrifugal casting machine shown includes a turntable mechanism 1, a casting mechanism 2, an automatic liner fetching mechanism 3, and an automatic paint spraying mechanism 4; the turntable mechanism 1 consists of a base 5, a main shaft 6, and a turntable 7 Composition, the lower end of the main shaft 6 is connected with the base 5, the main shaft 6 runs through the center of the turntable 7, the turntable 7 is fixedly connected with the main shaft 6, and the turntable 7 is divided into casting station I, cooling station aII, cooling station bIII, cooling station cIV, Aging station Ⅴ, door panel removal station Ⅵ, material removal station Ⅶ, cleaning station Ⅷ, coating station Ⅸ, drying station Ⅹ, a total of ten stations, ten stations are respectively connected with motor 8, casting station I is connected with a mold 9; the casting mechanism 2, the automatic cylinder liner fetching mechanism 3, an...

Embodiment 2

[0038] The structure and connection mode of each part of the multi-station cylinder liner centrifugal casting machine adopted in embodiment 2 are the same as those in embodiment 1, and the different technical parameters are as follows:

[0039] 1. The shape of the seat support 32 is U-shaped;

[0040] 2. The power of the travel reduction motor 12 is 0.35kW;

[0041] 3. The power of the ladle deceleration motor 16 is 0.35kW;

[0042] 4. The moving speed of the roller 13 is 3.5m / min;

[0043] 5. The moving speed of the slider 39 is 1m / min;

[0044] 6. The working temperature automatically sensed by the temperature sensor 42 is 300°C;

[0045] 7. The number of times the slide block 39 reciprocates and repeats the spraying action is 4 times.

Embodiment 3

[0047] The structure and connection mode of each part of the multi-station cylinder liner centrifugal casting machine adopted in embodiment 3 are the same as those in embodiment 1, and the different technical parameters are as follows:

[0048] 1. The power of the travel reduction motor 12 is 0.4kW;

[0049] 2. The power of the ladle deceleration motor 16 is 0.4kW;

[0050] 3. The moving speed of the roller 13 is 4.0m / min;

[0051] 4. The moving speed of slider 39 is 1.5m / min;

[0052] 5. The working temperature automatically sensed by the temperature sensor 42 is 450°C;

[0053] 6. The sliding block 39 reciprocates and repeats the spraying action for 5 times.

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Abstract

The invention discloses an intelligent multi-station cylinder sleeve centrifugal casting machine and belongs to the technical field of machine casting. The multi-station cylinder sleeve centrifugal casting machine comprises a turntable mechanism, a casting mechanism, an automatic cylinder sleeve taking mechanism and an automatic paint spraying mechanism, and is provided with ten stations of a casting station, a cooling station a, a cooling station b, a cooling station c, an ageing station, a door sheet taking station, a material taking station, a cleaning station, a painting station and a drying station; the casting mechanism, the automatic cylinder sleeve taking mechanism and the automatic paint spraying mechanism respectively correspond to the casting station, the door sheet taking station and the material taking station, and the painting station and are positioned outside the turntable mechanism. The intelligent multi-station cylinder sleeve centrifugal casting machine is high in automation degree and realizes full automation in operating links such as automatic casting, automatic cooling, automatic door ring taking, automatic cylinder sleeve taking and automatic paint spraying in cylinder sleeve production, technologies are consistent, the quality is stable, the labor cost is reduced, and the production efficiency is improved.

Description

technical field [0001] The invention belongs to the technical field of mechanical casting, in particular to a centrifugal casting machine for cylinder liners. Background technique [0002] At present, my country's machinery industry as a whole is developing in the direction of automation and intelligence. Among them, the automobile industry is the pillar industry of the national economy, and the cylinder liner, as the heart part of the automobile engine, has realized industrial production. At present, most of the blank casting of cylinder liner enterprises in my country adopts single-station centrifuge casting. This processing method requires multiple single-stations to realize different processing links respectively. The overall production efficiency is low and the process cannot be well controlled. It is also difficult to control the product quality, and at the same time, multiple people are required to be responsible for different station operations, which is labor-intensi...

Claims

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Application Information

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IPC IPC(8): B22D13/10B22D13/00
CPCB22D13/00B22D13/10
Inventor 张玉华张广明丁国发吴贞彬
Owner 江苏奥凯自动化设备技术有限公司
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