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Segmented strengthening production equipment for pipe fittings inflatable thermoforming

A segmented strengthening and production equipment technology, which is applied to metal processing equipment, feeding devices, manufacturing tools, etc., can solve the problems of limited product shape, limited strength of pipe fittings, and difficulty in exceeding 1000 MPa in tensile strength. Reduced forming force, increased elongation, and reduced press forming force

Active Publication Date: 2016-10-05
WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the limitations of the pipe making process and the mechanical properties of the material itself, the strength of the applied pipe fittings is limited, and the tensile strength is difficult to exceed 1000MPa
[0018] At present, the hot forming of common boron steel pipes is mostly an ordinary hot stamping process. There is no high-pressure medium inside the forming process, and it can only adapt to products with equal cross-section perimeters, and the product shape is very limited.

Method used

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  • Segmented strengthening production equipment for pipe fittings inflatable thermoforming
  • Segmented strengthening production equipment for pipe fittings inflatable thermoforming
  • Segmented strengthening production equipment for pipe fittings inflatable thermoforming

Examples

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Embodiment 1

[0047] Embodiment 1: a boron steel pipe expansion thermoforming process, the material of the boron steel pipe is: boron steel 22MnB5, the material thickness is 2.6mm, the outer diameter of the round pipe is 100mm, and the length is 850mm. The length of the workpiece to be formed remains unchanged, the perimeter of the section at both ends remains unchanged at 100 mm, and the central area is expanded and formed, gradually changing from 100 mm to the perimeter of the section at the center of 105 mm. The material properties of the workpiece are required to be hard zone HS1150 at both ends, and the central expansion and deformation zone is segmentally strengthened soft zone HS400;

[0048] The above-mentioned workpieces are specifically processed through the following steps:

[0049] 1. Boron steel straight pipe preparation, material thickness 2.6mm, outer diameter 100mm, length 1000mm;

[0050] 2. Heating to 900°C in the heating device to completely austenitize the boron steel p...

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Abstract

The invention relates to inflatable hot forming and sectional strengthening tube-producing equipment. The inflatable hot forming and sectional strengthening tube-producing equipment comprises a press machine, and is characterized in that a hot forming and sectional strengthening die is mounted inside the press machine; the hot forming and sectional strengthening die comprises an upper die base and a lower die die; an upper die hard area forming insert and an upper die soft area forming insert are mounted on the lower surface of the upper die base; a lower die hard area forming insert and a lower die soft area forming insert are mounted on the upper surface of the lower die base; end sockets are arranged at the two ends of a workpiece; high-pressure gas passages are formed in the centers of the end sockets respectively; the front ends of the high-pressure gas passages are communicated with the interior of the workpiece; the back ends of the high-pressure gas passages are connected with an axial high-pressure gas system; the axial high-pressure gas system comprises a high-pressure gas generator and a high-pressure gas supercharger; an outlet end of the high-pressure gas generator is connected with the high-pressure gas supercharger; the high-pressure gas supercharger is connected with the end sockets; the end sockets are connected with a gas outlet pipeline. The inflatable hot forming and sectional strengthening tube-producing equipment can sectionally customize components with changing cross section shapes and perimeters according to needs of product design.

Description

technical field [0001] The invention relates to a segmented strengthening production equipment for inflatable thermoforming of pipe fittings, which belongs to the technical field of heat treatment plastic forming. Background technique [0002] As a new type of ultra-high-strength hot-formed steel pipe, automotive boron steel pipe provides the possibility for segmental strengthening technology—the same part can adopt different heat treatment processes in different regions of the part according to the needs of automobile design, so as to obtain Different strength and plasticity. The production process of the soft zone technology for hot-formed boron steel materials is divided into 4 stages: [0003] 1) Heating: heating the boron steel pipe to the temperature required for heat treatment; [0004] 2) Transmission: transfer the boron steel pipe to the mold to be stamped; [0005] 3) Forming: Stamping and forming by mold at high temperature; [0006] 4) Quenching and cooling: ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D26/033B21D26/047B21D43/00
Inventor 陈扬
Owner WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD