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Manufacture process of air temperature regulation baseplate mechanism

A technology of process flow and air temperature, which is applied in the field of air temperature adjustment bottom plate mechanism manufacturing process, can solve the problems of low production efficiency, achieve the effect of improving work efficiency, improving product precision and quality, and improving product qualification rate

Inactive Publication Date: 2015-03-25
QINGDAO HOSEN HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention overcomes the deficiencies of the prior art, and proposes a manufacturing process flow of an air temperature-adjusting bottom plate mechanism. The process flow improves product precision and quality, solves the problem of low production efficiency, improves the product qualification rate, and improves the production process. The improvement greatly enhances the economic benefits of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Process 1. Shearing machine cutting.

[0025] Process 2. Die drawing. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 30 seconds)

[0026] Process 3. Mold trimming. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 30 seconds)

[0027] Process 4. Die straightening. (Equipment J36-400 press, main motor power 45KW / h) (production efficiency 1 time / 25 seconds)

[0028] Process 5. Die flanging hole. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 30 seconds)

[0029] Step 6. Welding compressor screws. (The actual size is 190.65mm), the actual deviation of verticality is 0.2mm, and the production efficiency is 1 time / 28 seconds)

[0030] Process 7. Welding positioning shrapnel. (Production efficiency 1 time / 20 seconds)

[0031] Process 8. Welding fixed bottom corners (quantity 2 pieces, 6 solder spots for each fixed bottom corner, production efficiency 1 time / 36 seconds) ...

Embodiment 2

[0037] Process 1. Shearing machine cutting.

[0038] Process 2. Die drawing. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 33 seconds)

[0039] Process 3. Mold trimming. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 30 seconds)

[0040] Process 4. Die straightening. (Equipment J36-400 press, main motor power 45KW / h) (production efficiency 1 time / 25 seconds)

[0041] Process 5. Die flanging hole. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 29 seconds)

[0042] Step 6. Welding compressor screws. (The actual size is 190.6mm), the actual deviation of verticality is 0.2mm, and the production efficiency is 1 time / 32 seconds)

[0043] Process 7. Welding positioning shrapnel. (Production efficiency 1 time / 20 seconds)

[0044] Process 8. Welding fixed bottom corners (quantity 2 pieces, 6 solder spots for each fixed bottom corner, production efficiency 1 time / 36 seconds) ...

Embodiment 3

[0050] Process 1. Shearing machine cutting.

[0051] Process 2. Die drawing. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 33 seconds)

[0052] Process 3. Mold trimming. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 29 seconds)

[0053] Process 4. Die straightening. (Equipment J36-400 press, main motor power 45KW / h) (production efficiency 1 time / 25 seconds)

[0054] Process 5. Die flanging hole. (Equipment J36-400 press, main motor power 45KW / h) (Production efficiency 1 time / 29 seconds)

[0055] Step 6. Welding compressor screws. (The actual size is 190.55, the actual deviation of verticality is 0.25mm, and the production efficiency is 1 time / 29 seconds)

[0056] Process 7. Welding positioning shrapnel. (Production efficiency 1 time / 20 seconds)

[0057] Process 8 Welding fixed bottom corners (quantity 2 pieces, 6 welding spots for each fixed bottom corner, production efficiency 1 time / 35 seconds)

...

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PUM

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Abstract

The invention relates to a manufacture process of an air temperature regulation baseplate mechanism. The process includes that plate shears are utilized for blanking, a press is utilized to perform die drawing and trimming, and an electric welding machine is utilized for welding, wherein the power range of the press is between 40KW / h and 50KW / h. Product precision and quality are improved, the problem of low production efficiency is solved, product qualified rate is increased, and economic benefit of products is increased greatly by improvement of the production process.

Description

technical field [0001] The invention belongs to the field of home appliance manufacturing, and in particular relates to a manufacturing process flow of an air temperature regulating bottom plate mechanism. Background technique [0002] The air temperature adjustment bottom plate mechanism is the main mechanism of the air conditioner. It is relatively large in size, has many manufacturing processes, and requires high precision welding parts. The current process is mainly manifested in: 1) The utilization rate of materials is low; 2) The energy consumption of production equipment is large ; 3) The welding process is not ideal; 4) The precision and quality of the product need to be improved, the material waste is serious, and the product qualification rate is low, which greatly affects the production efficiency. Contents of the invention [0003] The present invention overcomes the deficiencies of the prior art, and proposes a manufacturing process flow of an air temperature-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/26
Inventor 王起森
Owner QINGDAO HOSEN HEAVY IND