Method for machining ceramic valve ball with hole in center and ceramic valve ball machining device

A processing method and processing device technology, applied in valve devices, metal processing equipment, cocks including cutting devices, etc., can solve the problem of difficult product size and precision control, spherical surface roughness difficult to meet technical standards, zirconia sphere processing Difficulty and other problems, to achieve stable and reliable processing quality, stable and reliable spherical processing quality, and save manpower and material resources

Active Publication Date: 2015-03-25
DONGGUAN XINBO STRUCTURAL CERAMICS CO LTD
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the hardness of zirconia ceramic balls is high, second only to diamond, which makes the processing of zirconia balls very difficult, the processing cycle is long, and the control of product size and precision is difficult.
Since the processing quality of the surface of zirconia ceramic balls and the precision after processing have an important impact on the service life of the product, the traditional processing

Method used

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  • Method for machining ceramic valve ball with hole in center and ceramic valve ball machining device
  • Method for machining ceramic valve ball with hole in center and ceramic valve ball machining device
  • Method for machining ceramic valve ball with hole in center and ceramic valve ball machining device

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Embodiment

[0032] Example: such as Figure 1 to Figure 5 Shown, a kind of processing method of the ceramic valve ball with hole in the center of the present invention, it comprises the following steps:

[0033] (1) Powder pressing and green body processing: the powder is pressed into a valve ball green body with a hole in the center, and the pressed valve ball green body is fixed on a lathe, grinder or special machine tool. Rough turning, finishing turning, cutting to length on the outer surface, and then grinding the rough peak;

[0034] (2) Sintering: Put the green body of the valve ball in the furnace, raise the temperature from room temperature to the preset maximum temperature in several stages, and keep warm for each stage, and then drop from the highest temperature to the preset temperature in several stages. Out of the furnace temperature, out of the furnace to form ceramic sintered balls;

[0035] (3) Grinding the center hole: fix the ceramic sintered ball 1 on a lathe, grinde...

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Abstract

The invention discloses a method for machining a ceramic valve ball with a hole in the center. The method includes the following steps of firstly, pressing powder and machining a green body, wherein the powder is pressed into the valve ball green body with the hole in the center, and primary machining is conducted on the outer surface of the valve ball green body; secondly, conducting sintering, wherein the valve ball green body is arranged in a furnace to be sintered so that a ceramic sintering briquette ball can be formed; thirdly, grinding an inner hole, wherein the center hole is ground so that the size of the center hole can meet the design requirement; fourthly, conducting cutting according to the length, wherein the two ends, provided with the center hole, of the ceramic sintering briquette ball so that the length of the ceramic sintering briquette ball can meet the design requirement of the ceramic valve ball; fifthly, conducting surface machining, wherein the ceramic sintering briquette ball is fixed to a ceramic valve ball machining device through a fixing device, the outer circle is roughly ground at first, the spherical face fine grinding and polishing are conducted, and the machining process of the ceramic valve ball is completed. The invention further discloses the ceramic valve ball machining device. By means of the method, the surface machining of the ziconia ceramic valve ball can be efficiently conducted, and the spherical face machining quality is stable and reliable.

Description

technical field [0001] The invention relates to the field of ceramic manufacturing, in particular to a processing method for a ceramic valve ball with a hole in the center and a ceramic valve ball processing device used for implementing the processing method for a ceramic valve ball with a hole in the center. Background technique [0002] Ceramics are various products made of natural clay and various natural minerals as the main raw materials through crushing, kneading, molding and calcination. In the past, people called ceramics made of clay and fired at high temperature in special kilns. Ceramics is the general term for pottery and porcelain. [0003] With the development of society, ceramic products are becoming more and more popular in both industry and life. Zirconia ceramics have excellent properties such as high strength, high stiffness, high hardness, high specific gravity, high wear resistance, acid and alkali resistance, corrosion resistance, good insulation, non-...

Claims

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Application Information

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IPC IPC(8): F16K5/08C04B35/64B24B11/06B24B41/06
CPCB24B11/06B24B41/061C04B35/64F16K5/0605
Inventor 孙亮罗新海王文利袁水发利剑
Owner DONGGUAN XINBO STRUCTURAL CERAMICS CO LTD
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