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Forming mold for outdoor transformer and its casting and sealing method

A technology for forming molds and transformers, which is applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc. It can solve problems such as poor bonding of joint parts, excessive partial discharge, cracking and insulation of joint parts, and prevent personal safety. The effect of posing a threat, reducing unit energy consumption, and reducing mold investment

Inactive Publication Date: 2016-08-17
XUCHANG YONGXIN ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] 10 kV castable current transformers are widely used in power equipment such as switch cabinets. At present, outdoor 10 kV transformers are usually divided into two or more times of resin casting and sealing, and then the outdoor 10 kV transformers can only be completed after silicone encapsulation. The result of such two or more pouring and sealing methods is: more pouring or injection molds are invested; the workload and work intensity are large; the energy consumption per unit of the finished product is high; the man-hours of the finished product manufacturing unit are many; Cavitation is prone to occur in the joint part of the first pouring, causing partial discharge to exceed the standard; the joint part of two or more pourings is not firmly bonded, and gaps appear, causing cracks in the joint part, resulting in a decrease in the insulation degree, which often causes the transformer to be broken down. Damage to connected secondary equipment and threats to personal safety
This needs to address the problems caused by the multiple casting and sealing of the original outdoor 10 kV transformer, and improve the resin casting and sealing method of the transformer in the production process to improve production efficiency and reduce the unit energy consumption and waste products of the product rate, improve its insulation degree, and prevent outdoor transformers from being broken down due to high voltage, posing a threat to personal safety

Method used

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  • Forming mold for outdoor transformer and its casting and sealing method
  • Forming mold for outdoor transformer and its casting and sealing method
  • Forming mold for outdoor transformer and its casting and sealing method

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Embodiment Construction

[0023] Combine below Figure 1 to Figure 4 The structure and working process of the present invention are further described.

[0024] The forming mold of the outdoor transformer of the present invention includes an upper mold 1 and a lower mold 2 for surrounding a mold cavity 15, and an outlet for placing a transformer coil 3 is provided at the position where the upper mold 1 and the lower mold 2 are connected 6 outlet holes 5, the upper mold 1 is provided with a pouring hole 11 and an exhaust hole 12 communicating with the mold cavity, and a mold core 4 is arranged in the mold cavity 15, and the mold core 1 The upper and lower ends are respectively connected with the upper mold 1 and the lower mold 2. The upper mold 1 is provided with an upper groove 16 that matches the upper end 4-1 of the mold core. -3 matching lower groove 17, the part 4-2 of the mold core 4 located in the mold cavity 15 is cylindrical, this structure design is convenient for the gap between the transform...

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Abstract

The invention discloses a molding mold for an outdoor transformer and a pouring and sealing method thereof. The molding mold includes an upper mold and a lower mold for enclosing a mold cavity, and the upper mold is provided with a pouring mold that communicates with the mold cavity. holes and air vents, mold cores are provided in the mold cavity, the upper and lower ends of the mold cores are respectively connected with the upper mold and the lower mold, and the upper and lower ends of the mold cores are respectively snapped into the upper groove of the upper mold And in the lower groove of the lower mold, the part of the mold core located in the mold cavity is cylindrical; a set of fixed pillars for supporting the transformer coil are arranged around the mold cavity in the mold cavity, and the fixed pillars are connected with the lower mold core. The mold is fixedly connected, and the upper end of the fixed pillar is provided with a ladder-shaped clamping platform for clamping the outer edge and the lower edge of the transformer coil. The invention has the advantages of being able to improve the resin casting and solidifying efficiency of the outdoor transformer, reduce the unit energy consumption and waste rate of the outdoor transformer, and improve its insulation degree.

Description

technical field [0001] The invention belongs to the technical field of manufacturing outdoor transformers, and in particular relates to a forming mold of an outdoor transformer and a casting and sealing method thereof. Background technique [0002] 10 kV castable current transformers are widely used in power equipment such as switch cabinets. At present, outdoor 10 kV transformers are usually divided into two or more times of resin casting and sealing, and then the outdoor 10 kV transformers can only be completed after silicone encapsulation. The result of such two or more pouring and sealing methods is: more pouring or injection molds are invested; the workload and work intensity are large; the energy consumption per unit of the finished product is high; the man-hours of the finished product manufacturing unit are many; Cavitation is prone to occur in the joint part of the first pouring, causing partial discharge to exceed the standard; the joint part of two or more pouring...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C39/26B29C39/10H01F41/00
Inventor 张松涛周晓默刘学志于金要彭付强刑文化
Owner XUCHANG YONGXIN ELECTRIC
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