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A kind of synthetic method of reactive black dye

A synthesis method and technology of reactive black, which is applied in the field of synthesis of reactive black dyes, can solve the problems of long reaction time between para-ester diazonium salt and H acid dry powder, difficult stirring, incomplete coupling reaction, etc.

Active Publication Date: 2017-02-01
ZHEJIANG JINGGUANG IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] This preparation method has a long reaction cycle and a large amount of ice used; the reaction material of para-ester diazonium salt and H acid dry powder is thick, and the mass transfer effect is poor, resulting in incomplete coupling reaction; the reaction time of para-ester diazonium salt and H acid dry powder Long and difficult to stir, very time-consuming and power-consuming; and because the para-ester diazonium salt is easy to decompose under heating conditions, it is not possible to use a separate heating method to improve the reaction efficiency

Method used

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  • A kind of synthetic method of reactive black dye
  • A kind of synthetic method of reactive black dye
  • A kind of synthetic method of reactive black dye

Examples

Experimental program
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Effect test

Embodiment 1

[0043] at 50m 3 Add 2000kg of water, 5000kg of crushed ice, and 4215kg of para-ester into the FRP polyurethane insulation reaction kettle, beat for 20 hours, and control the temperature below 0°C during the beating process to obtain a para-ester slurry. To the resulting para-ester slurry was added 1.5m 3 The mass percent concentration is 30% hydrochloric acid and 3575kg mass percent concentration is 30% sodium nitrite solution to carry out diazo reaction, during the diazo reaction process, the reaction temperature is controlled not to exceed 8°C by supplementing ice, and the diazo solution is obtained after the diazo reaction is completed . Add 2455kg of H acid dry powder and 50kg of dispersant MF to the obtained diazo liquid, heat up the material through a steam coil under stirring conditions, and reach 15°C after half an hour, then turn off the steam to continue the reaction, and take samples during the reaction Monitor the progress of the reaction, reach the end point in ...

Embodiment 2

[0054] at 50m 3 Add 2000kg of bottom water, 5000kg of crushed ice, 4215kg of para-ester into the FRP non-polyurethane insulation reaction kettle, add 1.5m after beating for 20 hours 3 The mass percent concentration is 30% hydrochloric acid and 3575kg mass percent concentration is 30% sodium nitrite solution to carry out diazo reaction, during the diazo reaction process, the reaction temperature is controlled not to exceed 8°C by supplementing ice, and the diazo solution is obtained after the diazo reaction is completed . Add 2455kg of H acid dry powder and 50kg of dispersant MF to the obtained diazo liquid, heat up the material through a steam coil under stirring conditions, and reach 15°C after half an hour, then turn off the steam to continue the reaction, and take samples during the reaction Monitor the progress of the reaction, reach the end point in about 4 hours, and measure the maximum absorption wavelength as 596.5nm, then add baking soda to adjust the pH=7.0, continu...

Embodiment 3

[0057] at 50m 3 Add 2000kg of water, 5000kg of crushed ice, and 4215kg of para-ester into the FRP polyurethane insulation reaction kettle, beat for 20 hours, and control the temperature below 0°C during the beating process to obtain a para-ester slurry. To the resulting para-ester slurry was added 1.5m 3 The mass percent concentration is 30% hydrochloric acid and 3575kg mass percent concentration is 30% sodium nitrite solution to carry out diazo reaction, during the diazo reaction process, the reaction temperature is controlled not to exceed 8°C by supplementing ice, and the diazo solution is obtained after the diazo reaction is completed . Add 2455kg of H acid dry powder and 50kg of dispersant NNO to the obtained diazo liquid, heat up the material through a steam coil under stirring conditions, and reach 15°C after half an hour, then turn off the steam to continue the reaction, and take samples during the reaction Monitor the progress of the reaction, reach the end point in...

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Abstract

The invention discloses a synthetic method of an active black dye. The synthetic method comprises the following steps: (1) adding water and ice into para-ester and pulping to obtain para-ester slurry; (2) adding hydrochloric acid and a sodium nitrite water solution into the para-ester slurry obtained in the step (1) to perform a diazo reaction to obtain a diazonium liquid; and(3) adding an H acid and sulfonic acid type dispersant into the diazonium liquid obtained in the step (2) to perform a coupling reaction; performing after-treatment after the reaction is ended to obtain the active black dye, wherein during the initial stage of the coupling reaction, steam is charged for heating a coupling reaction liquid. According to the synthetic method, an anionic dispersant is added during coupling reaction of para-ester diazonium salt and H acid dry powder acid, and the temperature is directly increased to a most suitable temperature for acid coupling by using steam, so the synthesis time of the active black KN-B is greatly shortened, the dye yield and solid content are increased, and thus the aim of energy-saving production is realized.

Description

technical field [0001] The invention belongs to the technical field of reactive dyes, in particular to a method for synthesizing reactive black dyes. Background technique [0002] Reactive Black KN-B, namely C.I. Reactive Black 5 (C.I.20505), is a kind of bi-reactive azo dye with wide application and large production capacity. The advantage of this dye is that it is cheap, has good directness and level dyeing , wet treatment fastness is good, in line with environmental requirements. At present, the navy blue components of almost all black dyes are based on C.I. Reactive Black 5, whose content accounts for more than 70% of the three primary colors. [0003] The main synthesis process of the present reactive black dye KN-B comprises the following steps: (1) the para-ester is ice-milled with ice-water mixture for 20 hours in a glass steel reactor, and then hydrochloric acid and sodium nitrite solution are added to the para-ester for The diazotization reaction obtains the para...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09B62/513
Inventor 王国林邵立军
Owner ZHEJIANG JINGGUANG IND
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