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Turning Technology of End Cover of Thin Wall Energy Saving Motor

A motor end cover and processing technology technology, applied in the field of turning processing technology, can solve the problem that the verticality of the end face, the coaxiality shape and position accuracy of the hole cannot be guaranteed, and the processing quality requirements of the thin-walled, high-efficiency and energy-saving motor end cover cannot be guaranteed, and the thin-walled end cover cannot be guaranteed. Turning clamping deformation and other problems, to eliminate turning chatter, prevent turning clamping deformation, avoid rejection rate and repair rate

Active Publication Date: 2017-02-08
SHANDONG YUANTONG MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This processing method is only suitable for ordinary motor end caps with large wall thickness, but for the processing of thin-walled motor end caps, especially large and medium-sized thin-walled end caps, there are obvious disadvantages, mainly due to the large deformation of thin-walled end caps during turning and clamping. Due to the disadvantages of vibration and other shortcomings, the shape and position accuracy of end face verticality, hole coaxiality and cylindricity cannot be guaranteed after processing, and the processing quality requirements of thin-walled high-efficiency energy-saving motor end covers cannot be met.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A type 315 thin-walled high-efficiency energy-saving motor end cover of ABB in Finland, which is assembled with the motor shell to form a new type of high-efficiency energy-saving motor, replacing the traditional ordinary motor. The end cover is made of gray iron HT200, and the wall thickness is only 5mm, which is thin-walled For parts, it is required to process the verticality of the end face to 0.05, the coaxiality to ∮0.04, and the cylindricity of the bearing hole to be 0.01 to ensure the assembly requirements of high-efficiency and energy-saving motors.

[0018] Since the 315-type end cover casting has a large diameter ∮560 and a thin wall thickness, it is easily deformed during clamping, and it is easy to vibrate during the turning process. Therefore, it is necessary to focus on solving the deformation and vibration problems of the fine car. After processing test and research: CW6280 lathe is used to clamp the rough car with three claws; Z3050 rocker drill is used t...

Embodiment 2

[0021] A type 280 thin-walled energy-saving motor end cover in Shanghai, the end cover is made of gray iron HT200, the wall thickness is 5mm, and it is a thin-walled part. The end cover of the motor requires the verticality of the end face to be 0.05, the coaxiality to be ∮0.04, and the cylindricity of the bearing hole to be 0.01.

[0022] Due to the large diameter of the casting ∮500 and the thin wall thickness, it is easy to be deformed when clamped, and vibration occurs during turning. In order to solve the problems of machining clamping deformation and turning vibration, this kind of processing technology is adopted: use lathe for rough turning; use radial drilling machine to drill and tap the holes on the product first; 476 positioning, fine turning small end face; use CK80135 CNC lathe, use the finished small end face for positioning, and use a movable positioning pin mandrel to make the inner hole ∮ 149 of the end cover coincide with the center hole of the lathe facepla...

Embodiment 3

[0025] A Finnish 355 type thin-wall energy-saving motor end cover, the end cover material is gray iron HT200, the wall thickness is 6mm, it is a medium-sized thin-walled part, the end cover requirements: end face verticality 0.05, coaxiality ∮0.04, bearing hole cylinder Degree 0.01.

[0026] Due to the large diameter of the casting ∮650 and the thin wall thickness, it is easy to deform when clamped, and it is easy to vibrate during turning. It is the key to control the deformation of the end cap finish turning and the vibration during turning. After many experiments and researches, this processing technology is adopted: using a lathe for rough turning; using a radial drill to drill and tap the holes on the product; using The CNC lathe is positioned with the large seam ∮622 of the end cover, and the small end face is finely turned; the CK80135 CNC lathe is used for positioning with the small end face that has been finished, and the movable positioning pin mandrel is used to mak...

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PUM

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Abstract

The invention belongs to the field of motor end cover production and manufacturing, and particularly relates to a lathe machining technology of a thin-wall energy-saving motor end cover. The lathe machining technology is characterized by comprising the following steps: (1) adopting a three-jaw or four-jaw chuck to clamp a blank piece, and carrying out rough turning on the blank piece; (2) drilling a bolt hole in a small end face; (3) carrying out finish turning on the small end face; (4) axially clamping and positioning the small end face after finish turning; (5) finally adopting a numerically controlled lathe electric circular cutter holder and a plurality of lathe tools for clamping at a time, and completing the finish turning of end faces, large seam allowances and inner holes. Screws are supported by accurately clamping the small end face and adopting the vibration reduction of an auxiliary rubber stopper, so that the turning clamping deformation can be prevented, the turning vibration of the thin-wall end cover is eliminated, and the problems of big turning clamping deformation generated when the thin-wall end cover is machined traditionally, vibration during turning, and the like are solved; the motor end cover manufactured and obtained by using the technology is high in precision, stable in quality and high in qualified rate, the abandonment rate and repair rate are avoided, the cost is reduced, and the production efficiency is improved.

Description

technical field [0001] The invention relates to a turning process of a thin-walled energy-saving motor end cover, which belongs to the field of motor end cover production and manufacturing. Background technique [0002] The motor end cover is a kind of workpiece that is often processed in machining. It is installed at both ends of the motor shell. The middle hole of the motor end cover is installed with the bearing. The two small end faces are drilled to assemble the bearing gland. The assembly of the casing plays a supporting and guiding role for the motor shaft. The main dimensional accuracy and mutual position accuracy of the end cover are required to be high, especially the verticality of the end face, the coaxiality of the hole, and the cylindricity, which directly affect the operation of the motor. efficiency and energy saving. At present, in the field of motor end cover processing, the main processing method of the end cover is: after rough turning, use a three-jaw o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23B1/00B23Q3/12
CPCB23B5/00B23Q3/12
Inventor 周仕勇李兴华王培金
Owner SHANDONG YUANTONG MASCH CO LTD
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