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Solution to problem of plate sticking during production process of Pulullan refreshing and tasting chips

A technology of pullulan polysaccharide and production process, which is applied in the field of snack food processing, can solve the problems of poor mold release, decreased production efficiency, and influence on production continuity, and achieves remarkable results

Active Publication Date: 2015-07-29
SHANDONG FREDA BIOTECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The large-scale production equipment of pullulan polysaccharide refreshing tablets is mostly made of stainless steel. Pullulan polysaccharide refreshing tablets have poor release properties, and semi-finished products are prone to adhesion with stainless steel, which affects the continuity of production and seriously reduces production efficiency.
At present, domestic and foreign literatures mainly focus on the formulation of Shuangkou Tablets and the properties of the film, and there is no report on solving the problem of sticking to the plate starting from pullulan itself.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] According to pullulan polysaccharide (viscosity 90mm 2 / s, the content of monosaccharide, disaccharide and oligosaccharide is 0.5% based on glucose, granulated product) 18.0%, xanthan gum 0.04%, locust bean gum 0.08%, carrageenan 0.38%, glycerin 0.6%, flavoring agent 1.5%, 79.4% of water to prepare the film-forming solution of refreshing tablets. Mix pullulan, xanthan gum, locust bean gum, and carrageenan thoroughly, then dissolve them in 5 volumes of hot water at 70-80°C; then add glycerin and flavoring agent, stir for 2-3 hours, Prepare the glue solution; remove air bubbles in vacuum to obtain the film-forming solution; apply the film-forming solution on the stainless steel plate with a knife-type film applicator, and control the thickness of the film at 20-30 μm; steam dry at a drying temperature of 80-85°C.

[0023] The film-forming solution adheres seriously to the stainless steel plate, and the film-forming property is poor. When the film thickness is 0.03mm, the...

Embodiment 2

[0025] According to pullulan polysaccharide (viscosity 90mm 2 / s, the content of monosaccharide, disaccharide and oligosaccharide is 1.5% based on glucose, granulated product) 18.0%, xanthan gum 0.04%, locust bean gum 0.08%, carrageenan 0.38%, glycerin 0.6%, flavoring agent 1.5%, 79.4% of water to prepare the film-forming solution of refreshing tablets. Mix pullulan, xanthan gum, locust bean gum, and carrageenan thoroughly, then dissolve them in 5 volumes of hot water at 70-80°C; then add glycerin and flavoring agent, stir for 2-3 hours, Prepare the glue solution; remove air bubbles in vacuum to obtain the film-forming solution; apply the film-forming solution on the stainless steel plate with a knife-type film applicator, and control the thickness of the film at 20-30 μm; steam dry at a drying temperature of 80-85°C.

[0026] The film-forming solution adheres seriously to the stainless steel plate, and the film-forming property is poor. When the film thickness is 0.03mm, the...

Embodiment 3

[0028] According to pullulan polysaccharide (viscosity 90mm 2 / s, the content of monosaccharide, disaccharide and oligosaccharide is 3.0% based on glucose, granulated product) 18.0%, xanthan gum 0.04%, locust bean gum 0.08%, carrageenan 0.38%, glycerin 0.6%, flavoring agent 1.5%, 79.4% of water to prepare the film-forming solution of refreshing tablets. Mix pullulan, xanthan gum, locust bean gum, and carrageenan thoroughly, then dissolve them in 5 volumes of hot water at 70-80°C; then add glycerin and flavoring agent, stir for 2-3 hours, Prepare the glue solution; remove air bubbles in vacuum to obtain the film-forming solution; apply the film-forming solution on the stainless steel plate with a knife-type film applicator, and control the thickness of the film at 20-30 μm; steam dry at a drying temperature of 80-85°C.

[0029] The film-forming solution does not adhere to the stainless steel plate, and the film-forming property is good. When the thickness of the film is 0.03mm...

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Abstract

The invention discloses a solution to a problem of plate sticking during the production process of Pulullan refreshing and tasting chips, belongs to the field of snack food processing. During the production process of Pulullan refreshing and tasting chips, the viscosity of Pulullan is 60-100 mm<2> / s, the content of monosaccharide, disaccharide and oligosaccharide of Pulullan is 3%-6% calculated as glucose. Pulullan is a superfine grinding, normal powder and granular product. According to the solution to the problem of plate sticking during the production process of Pulullan refreshing and tasting chips, provided by the invention, granular Pulullan with low viscosity and high monosaccharide content is taken as a main component, therefore, the problem that semi-products of Pulullan are easily adhered with stainless steel plates during large-scale production process of Pulullan refreshing and tasting chips is solved; with the application of a Pulullan film produced by adopting the solution provided by the invention, the film stripping effect is obvious, and the quality of Pulullan refreshing and tasting chips is not influenced.

Description

technical field [0001] The invention relates to a method for producing refreshing tablets with specific pullulan polysaccharide, which solves the sticking method in the production process, and belongs to the field of leisure food processing. Background technique [0002] Pullulan is also translated into Chinese as pullulan, pullulan, pullulan or pullulan. It is an exopolysaccharide produced by Phyllostachys sp., which is mainly composed of α-1,6-glucosidic bonds combined with maltose to form homopolysaccharides, that is, glucose is combined with α-1,4-glycosidic bonds to form maltotriose. α-1,6-glucosidic bonds are combined with other maltotriose, so that they are linked repeatedly to form high molecular polysaccharides. Pullulan is a natural polysaccharide that is easily soluble in water, safe, non-toxic, edible, and low in calorific value. It has good plasticity, film-forming properties, and good gas barrier properties. It has great potential in the fields of medicine, fo...

Claims

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Application Information

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IPC IPC(8): A23G3/42
Inventor 宗工理苏移山朱云峰王林张林军李珍爱刘英梅袁艳华马双双赵文刚
Owner SHANDONG FREDA BIOTECH