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Inorganic coated sand and its manufacturing method

A manufacturing method and technology of coated sand, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc., can solve the problem that inorganic coated sand is not easy to store, and achieve the effect of prolonging the storage time and meeting production requirements

Active Publication Date: 2017-07-28
LIUZHOU LIUJING TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved in the present invention is to provide an inorganic coated sand with a long storage time and its manufacturing method in view of the disadvantage that the existing inorganic coated sand is not easy to preserve

Method used

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  • Inorganic coated sand and its manufacturing method
  • Inorganic coated sand and its manufacturing method
  • Inorganic coated sand and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The raw materials of the coated sand are prepared according to weight percentage, including 5% water glass, 3% sodium bicarbonate, 0.3% microcrystalline paraffin, and the balance is Inner Mongolia Dalin 50 / 100 raw sand (AFS value is 54).

[0023] The manufacturing process is as follows:

[0024] S1: mix the raw sand and water glass evenly in proportion, so that the water glass is evenly covered on the surface of the raw sand;

[0025] S2: heat and solidify the mixed homogeneous material prepared in step S1, the heating temperature is 140 degrees, 5 minutes;

[0026] S3: The material prepared in step S2 is crushed and screened, and cooled to below 45 degrees;

[0027] S4: Add sodium bicarbonate powder and stir evenly in the material obtained in step S3 according to the component ratio; The particle size of sodium bicarbonate powder is less than 70 orders;

[0028] S5: heat and melt the microcrystalline paraffin and add it to the material produced in step S4 according t...

Embodiment 2

[0040] The raw materials of the coated sand are formulated according to weight percentage, including 4% water glass, 4% sodium bicarbonate, 0.2% microcrystalline paraffin, and the balance is 50 / 100 raw sand in Dalin, Inner Mongolia.

[0041] The raw material of above-mentioned weight percent component is produced coated sand according to the manufacturing method in embodiment 1, and according to the test method in implementing 1, the coated sand shelf life and the sand core shelf life of production are tested, and the coated sand shelf life The test results are shown in Table 3.

[0042] Table 3 Shelf life test of coated sand.

[0043]

[0044] Table 4 shows the storage life test results of coated sand cores.

[0045] Table 4 Shelf life test of coated sand cores.

[0046]

[0047] The test results show that the coated sand produced in this example can be stored for more than 30 days in the air, which meets the requirements of use, and the cores made of the coated sand ...

Embodiment 3

[0049] The raw materials of the coated sand are formulated according to weight percentage, including 6% water glass, 5% sodium bicarbonate, 0.4% microcrystalline paraffin, and the balance is 50 / 100 raw sand in Dalin, Inner Mongolia.

[0050] The raw material of above-mentioned weight percent component is produced coated sand according to the manufacturing method in embodiment 1, and according to the test method in implementing 1, the coated sand shelf life and the sand core shelf life of production are tested, and the coated sand shelf life The test results are shown in Table 5.

[0051] Table 5 Shelf life test of coated sand.

[0052]

[0053] The results of the sand core storage life test are shown in Table 6.

[0054] Table 6 Shelf life test of coated sand cores.

[0055]

[0056] The test results show that the coated sand produced in this example can be stored for more than 30 days in the air, which meets the requirements of use, and the cores made of the coated sa...

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Abstract

The invention relates to inorganic coated sand and a manufacturing method thereof. To solve the problem that existing inorganic coated sand and sand cores made of the existing inorganic coated sand are difficult to store, the invention discloses inorganic coated sand. The inorganic coated sand is prepared from, by weight percentage, 4%-6% of water glass, 3%-5% of sodium bicarbonate, 0.2%-0.4% of microcrystalline wax, and the balance crude sand. The method for manufacturing the coated sand comprises the steps of evenly mixing the crude sand and the water glass in proportion, so that the surface of the coated sand is evenly coated with the water glass; heating and solidifying the evenly mixed material; crushing and screening the solidified material and cooling the material; adding sodium bicarbonate powder in the screened and cooled material and evenly stirring the material; adding the molten microcrystalline wax and performing uniform stirring; and performing cooling, screening, packaging and storage. The characteristics that the water glass is heated and solidified, is dissolved when meeting with water and is solidified again after being heated, the sodium bicarbonate is heated and decomposed and the microcrystalline wax insulates air are utilized, so that the coated sand and sand cores made of the coated sand have the advantage that the storage time is prolonged.

Description

technical field [0001] The present invention relates to a casting molding sand and its manufacturing method, more specifically, to an inorganic coated sand and its manufacturing method. Background technique [0002] Inorganic coated sand is based on inorganic binder, because it has no gas and good collapsibility, it is a new type of molding material that casting is looking forward to. However, the existing inorganic binder-coated sand in the market can only be produced and used immediately, and the intermediate residence time should not exceed 4 hours, and it should not be stored for more than half an hour in a high-temperature and high-humidity environment, otherwise it will agglomerate and cannot be used. And after the sand core is produced, due to the hygroscopicity of the inorganic binder, the performance attenuation is huge, so it is not easy to store and the storage time is short. Therefore, at present, the inorganic binder coated sand has not been fully applied, and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/00B22C1/18
Inventor 任文强黄力吴星欧全梅阙燚彬
Owner LIUZHOU LIUJING TECH CO LTD