Unlock instant, AI-driven research and patent intelligence for your innovation.

A carbonitriding bearing part, its preparation method, and a ball bearing having the part

A carbonitriding, parts technology, applied in the direction of manufacturing tools, heat treatment equipment, furnace types, etc., can solve problems such as short service life, and achieve the effects of long service life, improved bearing life, and high contact fatigue strength

Active Publication Date: 2017-10-24
三环集团有限公司
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to overcome the problem of short service life of bearing parts in the prior art, to provide a carbonitriding bearing part with long service life and its preparation method and a ball bearing with the part

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A carbonitriding bearing part, its preparation method, and a ball bearing having the part
  • A carbonitriding bearing part, its preparation method, and a ball bearing having the part

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0037] A method for preparing the above-mentioned carbonitriding bearing parts, the preparation method includes the following steps in sequence:

[0038] ①Carbonitriding: Place the high-carbon chromium steel parts in a heat treatment furnace, heat them to 820-840°C and keep them warm for 2-4 hours.

[0039] hours to carry out carbonitriding, wherein, the atmosphere in the heat treatment furnace and its volume ratio are: RX endothermic gas 93.7% ~ 97.2%, enriched gas 1.3% ~ 1.8%, ammonia 1.5% ~ 4.5%, rich The gas is propane or butane;

[0040] ② Quenching: Quenching the parts after carbonitriding at 820-840°C, and the quenching medium is 60-120°C

[0041] Quenching oil, the cooling time is 2 to 10 minutes;

[0042] ③ Tempering: First heat the quenched parts to 200-220°C and keep them warm for 1-4 hours, then air-cool them to obtain

[0043] to bearing parts.

[0044] A ball bearing, comprising an outer ring 1, an inner ring 2, and steel balls 3, at least one of the outer ri...

Embodiment 1

[0062] A carbonitriding bearing part, the effective hardened layer depth of the bearing part is 0.5mm, and the concentration of C and N elements at a depth of 0.15mm from the surface of the bearing part is: C 1.5%, N 0.2%, C+ N 1.7%, the hardness at a depth of 0.1mm from the surface of the bearing part is 65HRC, the hardness at a depth of 2mm from the surface of the bearing part is 63HRC, and the content of retained austenite at a depth of 0.05mm from the surface of the bearing part is 38%, the content of retained austenite at a depth of 2 mm from the surface of the bearing part is 10%, and the particle size of carbonitrides in the bearing part is not greater than 8 μm, wherein the effective hardened layer depth is measured by the following method :

[0063] First, temper the bearing part at 500°C for 1 hour, and then detect the vertical distance from the surface of the bearing part to the Vickers hardness of 500HV at the core.

[0064] A preparation method of carbonitriding ...

Embodiment 2

[0073] A carbonitriding bearing part, the effective hardened layer depth of the bearing part is 0.36mm, and the concentration of C and N elements at a depth of 0.15mm from the surface of the bearing part is: C 1.5%, N 0.1%, C+ N 1.6%, the hardness at a depth of 0.1mm from the surface of the bearing part is 60HRC, the hardness at a depth of 2mm from the surface of the bearing part is 58HRC, and the content of retained austenite at a depth of 0.05mm from the surface of the bearing part is 17%, the retained austenite content 2mm deep from the surface of the bearing part is 5%, the carbonitride particle size in the bearing part is less than 3 μm, and the effective hardened layer depth is measured by the following method:

[0074] The bearing part is tempered at 490°C for 1 hour, and then the vertical distance from the surface of the bearing part to the center with a Vickers hardness of 500HV is detected.

[0075] A preparation method of carbonitriding bearing parts, the preparatio...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
depthaaaaaaaaaa
Login to View More

Abstract

A carbonitriding bearing part and its preparation method and a ball bearing having the same. The effective hardened layer depth of the bearing part is 0.3-0.5mm, and the carbon-nitrogen concentration at a depth of 0.15mm from the surface: C 1.2-1.6%, N≥0.1 %, C+N 1.5~2.0%, the hardness at 0.1mm and 2mm depth from the surface are 60~67HRC, 58~63HRC respectively, and the retained austenite content at 0.05mm and 2mm depth from the surface are 17~ 40%, 5-12%, the internal carbonitride particle size is less than 8μm; when preparing, first in the atmosphere of RX endothermic gas 93.7-97.2%, enriched gas 1.3-1.8%, ammonia 1.5-4.5% Carry out carbonitriding at 820-840°C for 2-4 hours, then quench and temper in turn. This design not only prolongs the service life of the bearing under the condition of polluted lubrication, but also has high production efficiency.

Description

technical field [0001] The invention relates to a high-carbon chromium bearing steel (GCr15) part, in particular to a long-life carbonitriding bearing part, a preparation method and a ball bearing with the part. Background technique [0002] Rolling bearings used in automotive manual transmissions, industrial reducers, motorcycle crankshafts, automotive alternators, etc., due to the serious pollution of lubricating oil or grease, the working conditions are very harsh, and the rolling bearings that have undergone conventional heat treatment will be damaged by bearing parts Early failure occurs due to surface-originated fatigue spalling. For example, in the manual gearbox of a car, the meshing of the gears produces a lot of metal debris and metal powder. These metal debris and metal powder are commonly known as abrasive particles. They are mixed in the lubricating oil and enter the interior of the bearing with the lubricating oil. During the operation of the bearing, It is st...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C23C8/32C21D1/18C21D9/40
Inventor 任强林张克炎邵青山樊启刚汤致彪王之强
Owner 三环集团有限公司