Manufacture method of foaming ball
A foamed ball and additive technology, applied in the field of foamed ball preparation, can solve the problems of poor dimensional stability of foamed balls, easy generation of weld lines, deformation of foamed balls, etc.
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Embodiment 1
[0021] A kind of preparation method of foam ball, comprises the following steps:
[0022] 1) Injection molding
[0023] Add the acrylic resin and the foaming additive to the injection molding machine, and extrude through the screw; then go through the steps of mold clamping, injection, pressure holding, cooling and mold opening to obtain the foamed ball intermediate of injection molding; the foaming additive is Sulfonyl hydrazide, the weight ratio of sulfonyl hydrazide and acrylic resin is 0.1:1000;
[0024] 2) cooling and foaming
[0025] The foam ball intermediate in step 1 is taken out from the mold, and placed in cooling water to cool the foam to obtain the desired foam ball.
[0026] Specifically, the screw extrusion temperature in step 1 is 160°C, the injection pressure is 40MPa, and the injection speed is 2CM 3 / S, the holding pressure is 50MPa, and the holding time is 5s.
[0027] Specifically, the temperature of the cooling water in step 2 is 30°C.
Embodiment 2
[0029] A kind of preparation method of foam ball, comprises the following steps:
[0030] 1) Injection molding
[0031] Add the acrylic resin and the foaming additive to the injection molding machine, and extrude through the screw; then go through the steps of mold clamping, injection, pressure holding, cooling and mold opening to obtain the foamed ball intermediate of injection molding; the foaming additive is Sulfonyl hydrazide, the weight ratio of sulfonyl hydrazide and acrylic resin is 10:1000;
[0032] 2) cooling and foaming
[0033] The foam ball intermediate in step 1 is taken out from the mold, and placed in cooling water to cool the foam to obtain the desired foam ball.
[0034] Specifically, the screw extrusion temperature in step 1 is 250°C, the injection pressure is 150MPa, and the injection speed is 30CM 3 / S, the holding pressure is 100MPa, and the holding time is 1s.
[0035] Specifically, the temperature of the cooling water in step 2 is 50°C.
Embodiment 3
[0037] A kind of preparation method of foam ball, comprises the following steps:
[0038] 1) Injection molding
[0039] Add the acrylic resin and the foaming additive to the injection molding machine, and extrude through the screw; then go through the steps of mold clamping, injection, pressure holding, cooling and mold opening to obtain the foamed ball intermediate of injection molding; the foaming additive is Sulfonyl hydrazide, the weight ratio of sulfonyl hydrazide and acrylic resin is 5:1000;
[0040] 2) cooling and foaming
[0041] The foam ball intermediate in step 1 is taken out from the mold, and placed in cooling water to cool the foam to obtain the desired foam ball.
[0042] Specifically, the screw extrusion temperature in step 1 is 200°C, the injection pressure is 100MPa, and the injection speed is 20CM 3 / S, the holding pressure is 80MPa, and the holding time is 2s.
[0043] Specifically, the temperature of the cooling water in step 2 is 40°C.
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