Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of processing method of carbon fiber tow

A technology of carbon fiber tow and processing method, which is applied in the direction of coating, etc., can solve the problems of fiber buckling layup angle, large dispersion, enrichment and separation of fiber phase and resin phase, etc., and achieve high processing efficiency and small damage Effect

Active Publication Date: 2018-06-19
BEIJING ONLYTOP HIGH TECH MATERIALS
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In practical application, because the price of large tow carbon fiber, such as 48K, 60K or even 360K, 480K, is much cheaper than that of small tow, the price of large tow is only 50%-60% of that of small tow, so it is more It is easy to be accepted by producers, but because the large-tow carbon fiber has the phenomenon of twists and kinks of the fiber as the number of fiber bundles increases, and the resin matrix is ​​not easy to infiltrate into the inside of the large-tow fiber bundle, it is easy to occur between single filaments. Porosity, and it is easy to cause defects such as enrichment and separation of fiber phase and resin phase. At the same time, as the diameter of the tow increases, the possibility of fiber buckling and ply angle misalignment during the composite material molding process also increases, so that the composite The strength and stiffness of the material are affected, the mechanical properties are reduced, and the dispersion is large, which cannot meet the requirements of structural design and cannot give full play to the high-performance advantages of carbon fiber reinforced materials. Therefore, the key technology to break through the low-cost large-tow carbon fiber to exert high-performance advantages is to develop large tow Carbon Fiber Unfolding Technology

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] A carbon fiber tow processing method, is characterized in that, comprises the steps:

[0044] Step 1: Expand the carbon fiber raw material tow to obtain a carbon fiber tape with the required width;

[0045] Step 2: Use a coating machine to apply the resin to the release paper, and seal the release paper for use;

[0046] Step 3: Use prepreg equipment to arrange and flatten the carbon fiber tapes according to the required width;

[0047] Step 4: Apply resin to the carbon fiber tape with resin-coated release paper;

[0048] Step 5: Seal and roll the carbon fiber tape with resin behind the prepreg, and set it aside.

[0049] Described step one comprises following actions:

[0050] Action 1, install the multi-spindle tow reel with no pollution and no breakage on the surface on the reel of the uncoiling device;

[0051] Action 2, lead the tows out from the tow trays respectively, and bypass the corresponding anti-turnover shafts respectively;

[0052] Action 3, wind the...

Embodiment 2

[0068] A carbon fiber tow processing method, is characterized in that, comprises the steps:

[0069] Step 1: Expand the carbon fiber raw material tow to obtain a carbon fiber tape with the required width;

[0070] Step 2: Use a coating machine to apply the resin to the release paper, and seal the release paper for use;

[0071] Step 3, using a carbon fiber weaving machine to weave the expanded carbon fiber tape into a grid-like carbon fiber cloth, and using a prepreg device to flatten the grid-like carbon fiber cloth;

[0072] Step 4: Apply the resin on the grid-shaped carbon fiber cloth with resin-coated release paper;

[0073] Step 5: Pack and roll the grid-shaped carbon fiber cloth with resin behind the prepreg, and set it aside.

[0074] Described step one comprises following action:

[0075] Action 1, install the multi-spindle tow reel with no pollution and no breakage on the surface on the reel of the uncoiling device;

[0076] Action 2, lead the tows out from the to...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The purpose of the present invention is to provide a carbon fiber tow processing method. It is characterized in that: a carbon fiber tow processing method, characterized in that it includes the following steps: step 1: expand the carbon fiber raw material tow to obtain a carbon fiber tape with a required width; step 2: use a coating machine to coat the resin onto the release paper, and seal the release paper for use; step 3: process the carbon fiber material to be glued; step 4: use the resin-coated release paper to coat the resin on the carbon fiber; step 5: put the pre-coated After impregnation, the carbon fiber package with resin is rolled up and ready for use. The beneficial effect of the present invention is that: the carbon fiber can be processed quickly as a whole, the large tow carbon fiber tow is unfolded, and then weaved and glued and encapsulated, the damage to the carbon fiber tow is small, and the processing efficiency is high.

Description

technical field [0001] The invention relates to the field of industrial processing equipment, in particular to a method for processing carbon fiber tow. Background technique [0002] With the development and maturity of high-tech manufacturing industries such as aerospace, wind power, and new automobiles, related material application technologies such as carbon fiber material technology have also made great progress and are widely used. In practical application, because the price of large tow carbon fiber, such as 48K, 60K or even 360K, 480K, is much cheaper than that of small tow, the price of large tow is only 50%-60% of that of small tow, so it is more It is easy to be accepted by producers, but because the large-tow carbon fiber has the phenomenon of twists and kinks of the fiber as the number of fiber bundles increases, and the resin matrix is ​​not easy to infiltrate into the inside of the large-tow fiber bundle, it is easy to occur between single filaments. Porosity,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B29B15/14
Inventor 梁乐家
Owner BEIJING ONLYTOP HIGH TECH MATERIALS