Water turbine rotating wheel and manufacturing method thereof

A manufacturing method and technology of water turbines, which are applied in the direction of final product manufacturing, sustainable manufacturing/processing, hydropower generation, etc., can solve the problems such as the inability to transport the whole runner, the high cost, and the heavy weight of the water turbine runner.

Active Publication Date: 2016-02-17
KUNSHAN YONGNIAN ADVANCED MFG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Due to the demand for power supply, the country has been constructing hydropower stations. Since the places with abundant water resources are all in the northwest, such as the Yarlung Zangbo River in Tibet, these areas are located in mountainous areas and upstream plateaus, remote locations, and inconvenient transportation. However, water turbines are indispensable in hydropower stations. The weight of the runners of the water turbines is huge, and the entire runner weighing nearly 1,000 tons cannot be transported. Therefore, the transportation of the runners of the water turbines has become an engineering bottleneck for the construction of hydropower stations.

Method used

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  • Water turbine rotating wheel and manufacturing method thereof
  • Water turbine rotating wheel and manufacturing method thereof

Examples

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Embodiment

[0027] Embodiment: a water turbine runner, including a blade body 1 and first and second steel wire winding layers, said blade body 1 includes a water turbine blade 11 and an upper crown portion 12 and a lower ring portion 13 positioned at both ends of the blade, The sidewalls of several blade bodies 1 are fixedly connected in turn to form a ring structure, the upper crown parts 12 of each blade body 1 are spliced ​​to form the upper crown of the ring structure, and the lower ring parts 13 of each blade body 1 are spliced ​​to form the ring structure. In the lower ring of the circular structure, the first steel wire winding layer is tightly wrapped around the upper crown of the ring structure, and the second steel wire winding layer is tightly wrapped around the lower ring outside of the ring structure.

[0028] The oversized and overweight water turbine runner is decomposed into several blade bodies 1, each blade body 1 contains a complete blade, the corresponding part of the ...

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PUM

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Abstract

The invention discloses a water turbine rotating wheel and a manufacturing method of the water turbine rotating wheel. The water turbine rotating wheel is formed by splicing a plurality of blades, and the upper crown outer side and the lower ring portion outer side of the water turbine rotating wheel are wrapped with a first steel wire winding layer and a second steel wire winding layer respectively; each blade comprises a water turbine blade body, an upper crown portion and a lower ring portion, wherein the upper crown portion and the lower ring portion are arranged at the two ends of the blade body; and the manufacturing method of the water turbine rotating wheel sequentially comprises the steps of blade designing, blade primary blank casting, heat treatment, surface cutting machining to obtain a refined blank, and sequentially conducting of surface anticorrosion treatment on the refined blank, heat treatment and grinding on the refined blank to complete industrialized manufacturing of the blades. The blades are transported to a dam, and after the blades are assembled, steel wire winding is carried out on the upper crowns and the lower rings of the blades; and sealing protection treatment is carried out on combined gaps and steel wire layers on the water turbine rotating wheel, and finally, finishing operation and debugging are carried out. According to the water turbine rotating wheel and the manufacturing method of the water turbine rotating wheel, the engineering problems that the water turbine rotating wheel is huge, and cannot be transported are solved, damaged portions can be conveniently and locally split or repaired or replaced, and the service life of the rotating wheel is greatly prolonged.

Description

technical field [0001] The invention relates to a hydraulic turbine runner, in particular to a hydraulic turbine runner which is convenient for transportation and assembly and a manufacturing method thereof. Background technique [0002] Due to the demand for power supply, the country has been constructing hydropower stations. Since the places with abundant water resources are in the northwestern region, such as the Yarlung Zangbo River in Tibet, these areas are located in mountainous areas and upstream plateaus of rivers, remote locations, and inconvenient transportation. However, water turbines are indispensable in hydropower stations. The weight of the runners of the water turbines is huge, and the entire runner weighing nearly 1,000 tons cannot be transported. Therefore, the transportation of the runners of the water turbines has become an engineering bottleneck for the construction of hydropower stations. The current solution is for hydropower stations. During the const...

Claims

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Application Information

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IPC IPC(8): F03B3/12B23P15/00
CPCY02E10/20Y02P70/50
Inventor 颜永年张定军陈振东荆红黄晓峰
Owner KUNSHAN YONGNIAN ADVANCED MFG TECH
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