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Centrifugal hollow forming method and device

A molding device and molding method technology, applied in the direction of hollow objects, coatings, tubular objects, etc., can solve the problems of limited material requirements, limited materials used, and less material usage, and achieve good wall thickness uniformity and predictable wall thickness. Controllable, high-quality outer surface effect

Active Publication Date: 2016-03-23
李才有
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, plastic hollow molding processes mainly include injection molding, blow molding, rotational molding, gas injection molding, melt core injection molding, etc. The advantages and disadvantages of these hollow molding processes are analyzed as follows: 1) Blow molding: advantages: simple process, low manufacturing cost Low production capacity, high product wall thickness, large adjustable range, and easy to manufacture large-volume hollow parts and thin-walled products; Disadvantages: relatively limited requirements for materials, low quality of product outer surface, cold material scars, used for non-round products Uneven wall thickness; 2) Rotational molding: Advantages: suitable for small batches of large-volume products, the product surface is more beautiful than blow molding, the wall thickness can be controlled and the uniformity is very good; disadvantages: the use of materials is very limited, and the molding cycle Very long, high cost, and large dimensional error; 3) Gas-assisted injection molding: Advantages: It has the same surface quality as injection molding, and has smaller internal stress and less material usage, and the material can be used in a wide range; Disadvantages: It is not suitable for the production of thin-walled products, and it is difficult to guide and control the internal gas path of the product, the wall thickness difference at the corner of the gas path is huge, and the molding cycle is long; 4) Melting core method: advantages: it can simplify complex molds, and can also make Hollow products have precise internal dimensions, and the quality of the external surface is comparable to that of injection molding; Disadvantages: Before production, a pre-formed low-temperature metal melting core needs to be placed in the mold, and afterward, it is necessary to melt the core and clean the residue by heating , the production cost is high, and because the melt flow in the injection molding process will impact the core, it will not be possible to use hollow products with large abdomen and small holes without suitable support positions. In addition, the requirements for materials make it impossible to promote its use on a large scale

Method used

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  • Centrifugal hollow forming method and device
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  • Centrifugal hollow forming method and device

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Embodiment Construction

[0025] see Figure 1 to Figure 6 , a centrifugal hollow molding device, comprising a molding device 20 and a centrifugal device 30, the molding device 20 is used to shape the material into a parison 10 comprising a surface solidified layer 11 and an inner core uncured layer 12, and the centrifugal device 20 is used to make the shape The uncured layer 12 in the parison 10 is detached from the parison 10 under the action of centrifugal force to complete the molding of the hollow matrix.

[0026] Such as Figure 1 to Figure 6 As shown, in one of the embodiments of the present invention, the centrifugal device 30 is set to an upper rotary mold 31, a lower rotary mold 32, a rotary shaft 33 and a centrifuge 34, a rotary shaft 33, and the upper rotary mold 31 and the lower rotary mold 32 are up and down. The models of the upper rotary mold 31 and the lower rotary mold 32 are arranged in parallel to match the shape of the parison 10, and the lower rotary mold 32 is provided with a re...

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PUM

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Abstract

The invention discloses a centrifugal hollow forming method and device. The centrifugal hollow forming device is provided with a forming device and a centrifugal device. Materials are manufactured into parisons containing surface curing layers and inner core non-curing layers through the forming device firstly, and the non-curing layers in the parisons are separated from the parisons under the action of centrifugal force through the centrifugal device, so that hollow bases are formed. Hollow products produced through the centrifugal hollow forming method and device are high in outer surface quality, good in wall thickness evenness, high in wall thickness controllability and high in size stability; collected overflow materials can be reused; and the centrifugal hollow forming device has the beneficial effects of being low in manufacturing cost and wide in application range.

Description

technical field [0001] The invention relates to the field of product molding, in particular to a hollow product molding method and device. Background technique [0002] At present, plastic hollow molding processes mainly include injection molding, blow molding, rotational molding, gas injection molding, melt core injection molding, etc. The advantages and disadvantages of these hollow molding processes are analyzed as follows: 1) Blow molding: advantages: simple process, low manufacturing cost Low production capacity, high product wall thickness, large adjustable range, and easy to manufacture large-volume hollow parts and thin-walled products; Disadvantages: relatively limited requirements for materials, low quality of product outer surface, cold material scars, used for non-round products Uneven wall thickness; 2) Rotational molding: Advantages: suitable for small batches of large-volume products, the product surface is more beautiful than blow molding, the wall thickness ...

Claims

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Application Information

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IPC IPC(8): B29D22/00
CPCB29D22/00B29L2023/00B29L2022/00B29C33/0055B29C39/42B29C41/18B29C45/0053B29C2045/0058B29C2071/0027B29K2101/10B29K2101/12B29C35/0266B29C41/045B29C41/36
Inventor 李才有
Owner 李才有
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