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Method for forming gate oxide layers with different thicknesses in gate last process

A technology of gate oxide layer and gate-last process, applied in the direction of semiconductor devices, etc., can solve the problems of removal, loss of dielectric layer 13, loss of IO gate oxide layer 11, etc.

Active Publication Date: 2018-09-21
SEMICON MFG INT (SHANGHAI) CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0014] still refer to Figure 5 , in the process of removing the IO gate oxide layer 11 in the core device area, if the photoresist is not used to protect the IO device area, it will cause the loss of the dielectric layer 13, the loss of the IO gate oxide layer 11 in the IO device area, etc. ; If a photoresist is used to protect the IO device region, it will cause exposure and removal of the photoresist at the gate opening 131 of the IO device region

Method used

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  • Method for forming gate oxide layers with different thicknesses in gate last process
  • Method for forming gate oxide layers with different thicknesses in gate last process
  • Method for forming gate oxide layers with different thicknesses in gate last process

Examples

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no. 1 example

[0060] refer to Figure 8 In the first embodiment, the method for forming gate oxide layers with different thicknesses in the gate-last process includes the following steps:

[0061] Step S21, providing a semiconductor substrate, the semiconductor substrate includes a core device region and an IO device region, and the semiconductor substrate of the core device region and the IO device region is covered with an oxide layer;

[0062] Step S22, forming a dielectric layer covering the semiconductor substrate and the oxide layer, the dielectric layer has gate openings in the core device region and the IO device region respectively, and the oxide layer is exposed at the bottom of the gate openings;

[0063] Step S23, sequentially forming a high-K material layer and a cap layer, the high-K material layer covers the surface of the dielectric layer, the bottom and sidewalls of the gate opening, and the cap layer covers the high-K material layer;

[0064] Step S24, injecting an oxygen...

no. 2 example

[0080] refer to Figure 16 In the second embodiment, the method for forming gate oxide layers with different thicknesses in the gate-last process includes the following steps:

[0081] Step S31, providing a semiconductor substrate, the semiconductor substrate includes a core device region and an IO device region, and the semiconductor substrate of the core device region and the IO device region is covered with an oxide layer;

[0082] Step S32, forming a dielectric layer covering the semiconductor substrate and the oxide layer, the dielectric layer has gate openings in the core device region and the IO device region respectively, and the oxide layer is exposed at the bottom of the gate openings;

[0083] Step S33, sequentially forming a high-K material layer and a cap layer, the high-K material layer covering the surface of the dielectric layer, the bottom and sidewalls of the gate opening, and the cap layer covering the high-K material layer;

[0084] Step S34, removing the ...

no. 3 example

[0097] In the third embodiment, the step of injecting an oxygen scavenger in the core device region in the first embodiment and the step of removing the cap layer in the IO device region in the second embodiment are combined, and the following still refers to Figure 9 to Figure 15 Describe in detail.

[0098] First, it is possible to provide Figure 13 The structure shown, its formation process can be, for example, Figure 9 to Figure 12 process shown.

[0099] After that, refer to Figure 14 , implant an oxygen scavenger in the core device region, and the oxygen scavenger may be one of Ti ions, Hf ions, Al ions or any combination thereof.

[0100] Afterwards, the photoresist layer 27 is removed, and a new photoresist layer is formed. Patterning the new photoresist layer, removing the photoresist layer in the IO device area; using the patterned photoresist layer as a mask to etch the cap layer 26, removing the cap layer in the IO device area 26; the photoresist layer can...

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Abstract

The invention provides a method for forming gate oxide having different thickness in the gate-last process. The method comprises the following steps: providing a semiconductor substrate which comprises a core device region and an IO device region, the semiconductor substrate at the core device region and the IO device region is covered with an oxide layer; forming a dielectric layer covering the semiconductor substrate and the oxide layer, wherein the dielectric layer has gate openings in the core device region and the IO device region respectively; forming a high-K material layer and a capping layer in sequence, wherein the high-K material layer covers the surface of the dielectric layer, and the bottom portions and the side walls of the gate openings, and the capping layer covers the high-K material layer; injecting an oxygen cleanser to the core device region; and carrying out annealing on the semiconductor substrate to enable the oxygen cleanser to remove at least a part of oxygen in the core device region. The gate oxide of the core device region does not need to be removed, so that the problems of dielectric layer loss, IO device gate oxide loss and non-uniformity and the like can be prevented.

Description

technical field [0001] The invention relates to a gate-last process, in particular to a method for forming gate oxide layers with different thicknesses in the gate-last process. Background technique [0002] With the development of semiconductor technology, the critical dimension (CD, Critical Dimension) is continuously reduced, and the precise control of the thickness of the gate oxide layer becomes more important than in the past. [0003] In the gate-last process (HKMG last technology) of high-K dielectric layer plus metal gate, because in multiple thermal process steps, such as source-drain injection activation annealing, the thickness of the gate oxide layer becomes thicker, so the dummy gate After the dummygate is removed, the gate oxide is removed and grown again. The smaller the thickness of the gate oxide, the greater the proportional increase in thickness during the thermal processing steps. [0004] In the prior art, a core device (core device) and an IO device ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L21/28
Inventor 库尔班·阿吾提
Owner SEMICON MFG INT (SHANGHAI) CORP
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