Detection Method of Periodic Defects on the Surface of Rolled Materials During Calendering

A calendering material and calendering process technology, applied in the field of material surface optical detection, can solve the problems of low detection rate of magnetic field detection method, missed detection of periodic defects, misjudgment of periodic defects, etc., to facilitate application and maintenance, and input data Less, improve the effect of missed detection rate and false defect false detection rate

Active Publication Date: 2018-05-25
HUBEI UNIV OF EDUCATION
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  • Abstract
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Problems solved by technology

The magnetic field detection method has a low detection rate and is only suitable for metal surfaces
[0004] (2) The Chinese patent "Detection Method and Device for Defects in Periodic Texture Image" with the patent number ZL201010205357.5 discloses a detection method based on machine vision. Periodic defects are misjudged as periodic defects; when the color and shape of some periodic defects change, this method will cause missed detection of periodic defects; when periodic defects occur discontinuously, this method will Periodic defects are misidentified as two sets of periodic defects or passthrough

Method used

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  • Detection Method of Periodic Defects on the Surface of Rolled Materials During Calendering
  • Detection Method of Periodic Defects on the Surface of Rolled Materials During Calendering
  • Detection Method of Periodic Defects on the Surface of Rolled Materials During Calendering

Examples

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Embodiment

[0117] Periodic defect detection on steel surface

[0118] In this embodiment, the steel material is cold-rolled silicon steel, and five sets of defect image data are taken, including different types of periodic defect images and non-periodic defect images, see Figure 7-11 . Table 1 shows the results of defect detection in the examples. The number of missed detections refers to the number of periodic defects misjudged as non-periodic defects, and the number of false detections refers to the number of non-periodic defects misjudged as periodic defects.

[0119] Image 6 The schematic diagram of periodic defect distribution is shown, in which, figure (a) is an ideal periodic defect distribution. Due to changes in external factors such as rolling process, acquisition environment, and equipment vibration, two other common periodic defect distributions will result: The distribution of vacancy-type periodic defects shown in figure (b) and the distribution of offset-type periodic ...

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Abstract

The invention discloses a method for detecting a periodic defect of a calendered material surface in a calendering process. The method comprises the following steps: S1, collecting a defect source image of the calendered material surface to be detected; S2, extracting image features of the defect in the defect source image; S3, pre-judging the periodic defect of the defect source image; and S4, matching adjacent suspected periodic defects in the current longitudinal region by adopting an image relevance matching method one by one to determine the periodic defect. The method can be used for quickly and accurately detecting the periodic defect of the calendered material surface, so that the omission ratio and pseudo-flaw false drop rate of periodic defect detection under various environments can be improved. The method is applicable to any material.

Description

technical field [0001] The invention belongs to the technical field of material surface optical detection, in particular to a method for detecting periodic defects on the surface of a rolled material during the rolling process. Background technique [0002] Periodic defects are serious defects caused by previous process failures in the rolling production process, and early identification can reduce the defect generation rate. Surface defect detection and recognition methods based on machine vision have been applied in various fields, such as paper product surface defect image recognition, textile defect recognition, strip steel surface defect recognition, etc. However, there are few detection methods for periodic defects on the surface of materials, and the existing detection methods also have the following problems: [0003] (1) The Chinese patent "Periodic defect detection device and its method" with the patent number ZL200980112171.0 discloses a magnetic field detection ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/892
CPCG01N21/8922
Inventor 甘胜丰杨莉雷维新孙林袁荣奇杨元淦
Owner HUBEI UNIV OF EDUCATION
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