Split bucket tooth for buckets of excavators and manufacturing method thereof

A manufacturing method and excavator technology, applied in manufacturing tools, earth movers/shovels, coatings, etc., can solve the problems of excavator bucket teeth that are easy to break, difficult to replace, and short-lived

Active Publication Date: 2016-06-29
李令禹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, in the patent CN102619253B disclosed in the Chinese patent literature, an excavator bucket tooth is disclosed; it includes a tooth holder with a mounting part and a bucket tooth with a pin hole and a cavity. Connected by pins, the mounting part of the tooth seat is provided with a vertically arranged strip-shaped installation groove and an installation opening is opened in the horizontal direction on the installation groove. There is an elastic part fixed in the room, and the elastic part is fixed with a clip and a part of the clip protrudes outwards and is snapped into the installation port; the patent mentions that the bucket teeth of the excavator are easy to break and are not easy to replace. problem, but only mentioned the connection method of the tooth seat and bucket teeth, and did not describe the material and process of the tooth seat and bucket teeth
[0005] At present, in the patent CN102900112A disclosed in the Chinese patent literature, a bucket of an excavator is disclosed; the patent mentions that the excavating teeth are fixedly connec

Method used

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  • Split bucket tooth for buckets of excavators and manufacturing method thereof
  • Split bucket tooth for buckets of excavators and manufacturing method thereof
  • Split bucket tooth for buckets of excavators and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0046] It can be seen from the content of the invention that a split bucket tooth of an excavator bucket is composed of a tooth rear 1 and a tooth tip 2; Boss 3 is set on the bottom of tooth rear 1, groove 4 is set on four corners of the lower part of tooth rear 1, mounting hole 5 is set on the upper part of tooth rear 1; tooth tip 2 is provided with groove 4, convex strip 6 and connecting Concave holes 7, wherein the grooves 4 are arranged on the four corners of the tooth tip 2, the convex strips 6 are arranged on the front and rear sides of the tooth tip 2, and the connecting concave holes 7 are arranged on the top of the tooth tip 2.

[0047] The present invention is provided with mounting hole 5 in order to facilitate bucket tooth to be installed on the excavator bucket; Mounting hole 5 is designed in tooth rear 1 top, and mounting hole 5 has two, is relative design.

[0048] In order to realize the replaceability of the tooth tip 2 and the repeated use of the tooth rear 1...

Embodiment 2

[0079]It can be seen from the content of the invention and the accompanying drawings that an excavator bucket has a split tooth, which is composed of a rear tooth 1 and a tooth tip 2. It is assembled together; and a circular taper connection boss 3 is provided on the back of the tooth 1, and a circular taper connection concave hole 7 is provided on the tooth tip 2; the circular taper connection boss 3 and the circular taper connection concave hole 7. The protrusions and recesses must correspond in reverse to play the role of connecting parts; the shapes of the protrusions and recesses must be the same, and the cross-sectional size is determined according to the calculation of the force of the bucket teeth. The dimensional tolerance is based on The connection method is determined; the connection methods include press fit under normal temperature with interference, press fit under medium temperature with interference, press fit under high temperature with interference (referred t...

Embodiment 3

[0095] From the content of the invention and the attached Image 6 , 7 It can be known that an excavator bucket split tooth is composed of the tooth rear 1 and the tooth tip 2, the tooth rear 1 and the tooth tip 2 are connected by a diamond-shaped taper, and the interference fit is assembled at room temperature; The back of the tooth 1 is provided with a diamond-shaped taper connection boss 3, and the tooth tip 2 is provided with a diamond-shaped taper connection concave hole 7; the protrusions and recesses of the diamond-shaped taper connection boss 3 and the diamond-shaped taper connection concave hole 7 must correspond in reverse , to play the role of the connecting part; the shape of the protruding and concave parts must be the same, the cross-sectional size is determined according to the calculation of the force of the bucket teeth, and the dimensional tolerance is determined according to the connection method; the connection method has interference Press fit at room tem...

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Abstract

The invention discloses a split bucket tooth for buckets of excavators and a manufacturing method thereof. The split bucket tooth for buckets of excavators is manufactured by three steps: manufacturing of tooth roots, manufacturing of tooth tops and assembling. The split bucket tooth for buckets of excavators is divided into a tooth root and a tooth top, wherein the tooth root and the tooth top are separately forged from different materials; the tooth top adopts materials, the wear resistance of which is superior to that of the materials of the tooth root; the tooth root is made from common materials such as 40Cr and 42CrMo through a common heat treatment method; the tooth top is made from wear-resistant materials such as 20CrMnTi, 38CrMoLA and GCr15 through a wear-resistant heat treatment method; the tooth root manufactured through the manufacturing method can be repeatedly used, so that the process requirement is reduced, the cost is greatly reduced and both the inner quality and surface quality can be ensured; the tooth top is light in weight (about 1/3 of the total weight) and the tooth top selects the wear-resistant materials and a heat treatment process capable of enhancing the wear resistance, so that the wear resistance of the tooth top is greatly improved.

Description

Technical field: [0001] The invention relates to the field of mechanical equipment manufacturing, in particular to a split bucket tooth for an excavator bucket and a manufacturing method thereof. Background technique: [0002] Excavator is an important construction machinery with a wide range of applications. In order to facilitate excavation, the buckets of traditional excavators are equipped with protruding excavation teeth (referred to as bucket teeth). During use, the bucket teeth will wear out quickly, which will affect the smooth progress of excavation. However, after the bucket teeth are worn out, they cannot be repaired, they can only be replaced, and the cost is very high. At present, all the bucket teeth on the market are integral, and the damage is mainly at the tip of the teeth. 2. When the tooth tip 2 is scrapped, it can be considered to reinstall a tooth tip 2 to continue all, so that the cost can be reduced by more than half. Furthermore, if forging is used t...

Claims

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Application Information

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IPC IPC(8): C21D9/00C21D1/28C21D1/25C21D1/10C23C8/22C23C8/26E02F9/28B23P15/00
CPCB23P15/00C21D1/10C21D1/25C21D1/28C21D9/0068C23C8/22C23C8/26E02F9/28E02F9/2833E02F9/285E02F9/2883Y02P10/25
Inventor 李令禹
Owner 李令禹
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