Iron-based powder metallurgy composite friction material for vehicle and preparation method thereof
A technology of iron-based powder metallurgy and composite friction materials, applied in the field of resin-based composite friction materials, can solve the problems of automobile brake disc or drum scratches, friction noise, etc., achieve good anti-wear characteristics, stable friction coefficient, and avoid scratches The effect of injury
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Embodiment 1
[0030] Preparation of iron-based powder metallurgy friction material: material basic raw material formula: in terms of mass percentage, the matrix material formula is 50% iron, 8% copper, 10% quartz stone powder, 5% aluminum oxide, and 1% molybdenum disulfide; Graphite powder 10%; molding agent is kerosene, based on the total weight of the mixture, the content of the molding agent is 0.2% by weight. Mix the above materials evenly, pour them into the mold with a pressure of 500MPa, and press them into a slender rod shape with a diameter of φ2mmX and a length of 200mm. Separate each slender rod-shaped compact and put it into a sintering furnace. Lower the temperature to 1000°C, keep it warm for 4 hours, and cool down to room temperature with the furnace.
[0031] Under dry conditions, it is placed for more than 24 hours; then it is cut, crushed, and screened with an 8-mesh sieve.
[0032] Preparation of composite friction material: basic material formula (in mass percentage): c...
Embodiment 2
[0038] Preparation of short and fine iron-based powder metallurgy friction material: basic material formula (by mass percentage): 60% iron, 5% copper, 5% quartz powder, 10% aluminum oxide, 3% molybdenum disulfide; calcium fluoride 7%, graphite powder 10%; forming agent is kerosene, based on the total weight of the mixture, the content of the forming agent is 0.5% total weight. Mix the above materials evenly, pour them into the mold with a pressure of 400MPa, and press them into a slender rod shape with a diameter of φ2mmX and a length of 200mm. Separate each slender rod-shaped compact and put it into a sintering furnace. Lower the temperature to 900°C, keep the temperature for 5 hours, and cool down to room temperature with the furnace.
[0039] Under dry conditions, it is placed for more than 24 hours; then it is cut, crushed, and screened with an 8-mesh sieve.
[0040] Preparation of composite friction material: material basic formula (by mass percentage): cashew nut oil mo...
Embodiment 3
[0046] Preparation of short and fine iron-based powder metallurgy friction material: basic material formula (by mass percentage): iron 70%, copper 1%, quartz stone powder 14%, aluminum oxide 5%, graphite powder 10%;
[0047] The forming agent is kerosene, based on the total weight of the mixture, and the content of the forming agent is 0.4% by weight. Mix the above materials evenly, pour them into the mold with a pressure of 500MPa, and press them into a slender rod shape with a diameter of φ3mmX and a length of 300mm. Separate each slender rod-shaped compact and put it into a sintering furnace. Lower the temperature to 1100°C, keep the temperature for 2 hours, and cool down to room temperature with the furnace.
[0048] Under dry conditions, it is placed for more than 24 hours; then it is cut, crushed, and screened with an 8-mesh sieve.
[0049] Preparation of composite friction material: basic material formula (by mass percentage): cashew nut oil modified phenolic resin (Shen...
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