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A kind of production method of colored imitation denim style fabric

A production method, denim imitation technology, applied in dyeing, fabric surface trimming, textiles and papermaking, etc., can solve problems such as easy to cause staining, difficult to reflect the hazy effect of yarn-dyed fabrics, and white dew is not prominent, so as to reduce color damage The degree and color are suitable for many types, and the effect of reducing strong damage

Active Publication Date: 2018-07-17
JIANGSU LIANFA TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditional denim manufacturing is mainly obtained by sizing and weaving after warp dyeing. Regardless of whether the warp yarn is dyed in rope, piece yarn or hanging ring dyeing, its production efficiency is lower compared with fabric dyeing, and in order to achieve the whitening effect in the later stage , it needs to be washed and finished. During the washing process, the color will fade seriously, which is easy to cause staining problems
In addition, the entire processing process of traditional denim is lengthy and complicated, the production efficiency is low, the production cost is high, and it will also cause serious pollution problems
For colored denim, which is in urgent market demand in recent years, the traditional yarn-dyed weaving process is more difficult to match colors, and the product's color light is not stable enough, and the reproducibility is poor, which cannot meet customer needs.
[0003] In recent years, in order to solve this problem, some manufacturers use cotton, viscose and other cellulose fibers as warp yarns and polyester and other synthetic fibers as weft yarns when weaving, and use the difference in dyeing properties of different fibers to directly dye the woven fabrics. Dyeing, so as to obtain denim-like fabrics, but such imitation fabrics are seriously stained, and a slight error in the control of dyeing conditions will cause the dew to not stand out, and it is difficult to reflect the hazy effect of "gray gray" unique to yarn-dyed fabrics

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The pure cotton yarn is sizing after warping, and the process is as follows: add a color separation agent (main component octadecylamine polyoxyethylene ether AC-1860) according to the mass ratio of 1% of the total size of the size, and adjust the size at 90°C for 10 Seconds, after mixing, sizing at 50°C, and finally obtain a warp yarn with a sizing rate of 4%.

[0021] Weave the sized warp yarn and all polyester weft yarn according to the conventional process. After obtaining the gray cloth, it is overflow dyed with reactive red B, and then it is biologically desized with amylase, and then after singeing, setting and pre-shrinking The result is denim imitation red in different shades with a striped "gray" effect.

Embodiment 2

[0023] Sizing of pure cotton yarn after warping, the process is as follows: Add color separation agent (main component DyStar Sera Fast XP903) according to the mass ratio of 10% of the total size of the size, and sizing at 130°C for 5 seconds, and mix well Then sizing at 60°C to finally obtain a warp yarn with a sizing rate of 18%.

[0024] The sized warp yarn and the polyester-cotton core-spun weft yarn are woven according to the conventional process. After the gray cloth is obtained, it is continuously pad-dyed with reduced golden yellow GK, and then biologically desized with amylase, and then it is singeed, shaped and pre-finished. After shrinking, a gold-yellow denim imitation fabric with striped "gray" effect is obtained in different shades.

Embodiment 3

[0026] The pure cotton yarn is sizing after warping, and the process is as follows: Add a color separation agent (the main component is stearylamine polyoxyethylene ether AC-1860) according to the mass ratio of 20% of the total size of the size, and adjust the size at 100°C for 10 Seconds, after mixing, sizing at 70°C, and finally obtain a warp yarn with a sizing rate of 11%.

[0027] Weave the sized warp yarn and all polyester weft yarn according to the conventional process. After obtaining the gray fabric, it is continuously pad-dyed with indigo, and then biologically desized with amylase, and then obtained after singeing, setting and pre-shrinking. Varying indigo denim look with a striped grey-effect.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a production method of a color fabric imitating cowboy style and relates to the technical field of production of woven fabrics. The production method comprises the techniques of slashing, weaving, dyeing gray fabrics, washing and desizing, finishing and the like. Warp and weft yarn components prepared from different materials are selected for weaving and the dyeing difference of the warp and weft yarn components is utilized, so that the whitening effect of dyed fabrics can be realized; a color separating agent with dye-retarding capability is added into a sizing agent for slashing, and is mixed and sized, so that the color separating agent can be uniformly distributed on the surfaces of warp yarns; when the woven fabrics are dyed by adopting active, indigo blue or reducing dye, the dyeing of dye is stopped by a covering area of the woven fabric, and stripe-shaped color spots with different depths in the direction of warp yarns can be obtained after amylase is adopted at later stage for performing desizing treatment, so that the grey effect of traditional yarn dyed denims is realized. The color imitated denim produced by using the production method has the advantages of vivid style, abundant colors, simple process, high production efficiency, high color fastness and the like.

Description

technical field [0001] The invention relates to the technical field of production of woven fabrics, in particular to a production method of textile denim. Background technique [0002] Traditional denim manufacturing is mainly obtained by sizing and weaving after warp dyeing. Regardless of whether the warp yarn is dyed in rope, piece yarn or hanging ring dyeing, its production efficiency is lower compared with fabric dyeing, and in order to achieve the whitening effect in the later stage , needs to be washed and finished. During the washing process, the color will fade seriously, which is easy to cause staining problems. In addition, the entire processing process of traditional denim is lengthy and complicated, the production efficiency is low, the production cost is high, and it will also cause serious pollution problems. For colored denim, which has been in urgent market demand in recent years, the traditional yarn-dyed weaving process is more difficult to match colors, a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06P5/12D06P5/08D06P1/44D06P1/607D06C27/00
CPCD06C27/00D06P1/445D06P1/6076D06P5/08D06P5/12
Inventor 姚金龙袁久刚孙月玲徐小评钱晓红杨正华向中林
Owner JIANGSU LIANFA TEXTILE
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