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A method for improving the torsional performance of galvanized steel wire used in bridge cables

A technology of galvanized steel wire and torsion performance, which is applied in hot-dip galvanizing process, coating, metal material coating process, etc., can solve the problem of low torsion turns of high-strength galvanized steel wire, and achieve small process changes and low energy consumption Low, low-heating-required effect

Active Publication Date: 2018-05-15
SOUTHEAST UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problem of low torsion turns of high-strength galvanized steel wire, the invention provides a method for improving the torsion performance of galvanized steel wire used in bridge cables, which has the advantages of simple operation and stable performance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Production of Galvanized Steel Wires for Ф7mm 1960MPa Bridge Cables

[0028] 1) Composition of domestic high-carbon steel wire rod with a diameter of 14mm (C 0.93%, Si0.88%, Mn 0.20%, balance Fe), sorbite rate of 90%, and wire rod strength of 1320MPa.

[0029] 2) After the wire rod is pickled to remove the scale on the surface, then the surface is phosphating.

[0030] 3) Carry out 9 times of continuous drawing to produce a steel wire with a diameter of Ф7mm, a strength of 2040MPa, and a number of torsion turns of 22.

[0031] 4) The steel wire is tempered at a low temperature by hot air at a temperature of 260° C., and the heat treatment time is 48 hours.

[0032] 5) Hot-dip galvanizing is performed on the steel wire; the galvanizing temperature is 450°C, and the galvanizing time is 40s.

[0033] 6) Stabilization treatment, using intermediate frequency heating, the temperature is selected as 380°C, and the time is 25s.

[0034] 7) The strength of the produced galvan...

Embodiment 2

[0036] Production of galvanized steel wire for Ф5mm 1860MPa bridge cables:

[0037] 1) Composition of domestic high-carbon steel wire rod with a diameter of 13mm (C 0.84%, Si 0.39%, Mn 0.60%, the balance is Fe), the sorbite rate is 90%, and the wire rod strength is 1260MPa.

[0038] 2) After the wire rod is pickled to remove the scale on the surface, then the surface is phosphating.

[0039] 3) Carry out 9 times of continuous drawing to produce a steel wire with a diameter of Ф5mm, a strength of 1940MPa, and a number of torsion turns of 24.

[0040] 4) The steel wire is tempered at a low temperature by hot air at a temperature of 200° C. and the heat treatment time is 36 hours.

[0041] 5) Hot-dip galvanizing is performed on the steel wire; the galvanizing temperature is 440°C, and the galvanizing time is 30s.

[0042] 6) Stabilization treatment, using intermediate frequency heating, the temperature is selected as 380°C, and the time is 20s.

[0043] 7) The strength of the ...

Embodiment 3

[0045] Production of galvanized steel wire for Ф5mm 1770MPa bridge cables:

[0046] 1) Composition of domestic high-carbon steel wire rod with a diameter of 12.5mm (0.82% C, 0.30% Si, 0.60% Mn, 0.19% Cr, the balance being Fe), the sorbite rate is 90%, and the wire rod strength is 1220MPa.

[0047] 2) After the wire rod is pickled to remove the scale on the surface, then the surface is phosphating.

[0048] 3) Carry out 9 passes of continuous drawing to produce a steel wire with a diameter of Ф5 mm, a strength of 1850 MPa, and a number of torsion turns of 25.

[0049] 4) The steel wire is tempered at a low temperature by hot air at a temperature of 200° C., and the heat treatment time is 24 hours.

[0050] 5) Hot-dip galvanizing is performed on the steel wire; the galvanizing temperature is 460°C, and the galvanizing time is 20s.

[0051] 6) Stabilization treatment, using intermediate frequency heating, the temperature is selected as 380°C, and the time is 30s.

[0052] 7) T...

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Abstract

The invention discloses a method for improving the torsional property of a galvanized steel wire used for a bridge cable rope. A high-carbon pearlite wire rod is selected and subjected to acid pickling, phosphorization, cold drawing, galvanization and stabilizing treatment in sequence to obtain the finished product galvanized steel wire; after drawing, the strength of the steel wire ranges from 1850 MPa to 2050 MPa, and the number of torsion fracture turns is larger than or equal to 20; and after cold drawing, low-temperature tempering treatment is conducted on the steel wire, and galvanization is then conducted, wherein the temperature of low-temperature tempering treatment ranges from 200 DEG C to 260 DEG C, and the time of low-temperature tempering treatment ranges from 24 h to 48 h. The method has the beneficial effects of being easy and convenient to operate and stable in performance.

Description

technical field [0001] The invention relates to a method for improving the torsional performance of galvanized steel wires used in bridge cables, belonging to the field of metal products. Background technique [0002] High-strength galvanized steel wire is widely used in important occasions such as bridge cables and suspension cables because of its excellent mechanical properties and good anti-corrosion ability. High-strength galvanized steel wire is made of high-carbon pearlitic steel wire rod. First, it undergoes multi-pass continuous cold-drawing deformation to obtain ultra-high-strength steel wire, and then undergoes hot-dip galvanizing treatment to obtain continuous and well-bonded steel wire surface. Hot-dip galvanized layer, so as to obtain good corrosion resistance. [0003] Since the high-strength pearlitic steel wire is plastically deformed with a large amount of deformation, there is high deformation storage energy (mainly in the form of residual stress and high-...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D8/06C23C2/38C23C2/06B21C37/04
CPCB21C37/042B21C37/045C21D8/065C23C2/06C23C2/38
Inventor 方峰周立初季培蓓王凌烽陈华青蒋建清
Owner SOUTHEAST UNIV