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Sintered diamond milling cutter blank with strong-holding capacity, milling cutter and manufacturing method for milling cutter

A diamond and sintered body technology, used in milling cutters, milling machine equipment, manufacturing tools, etc., can solve the problems of shortening the working life of sintered diamond milling cutters, affecting processing quality, and processing instability, and improving processing efficiency and processing quality. The effect of enhancing bezel setting capability and improving surface finish quality

Active Publication Date: 2016-09-07
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, sintered diamond milling cutters currently on the market are mainly used to process workpieces such as ceramics with high hardness and strong wear resistance. The carcass of the milling cutter wears faster, and the hardness of diamond is much greater than that of glass, so the carcass wears faster , it is easy to cause the diamond to be exposed prematurely, which not only makes the processing unstable, affects the processing quality, but also shortens the working life of the sintered diamond milling cutter

Method used

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  • Sintered diamond milling cutter blank with strong-holding capacity, milling cutter and manufacturing method for milling cutter
  • Sintered diamond milling cutter blank with strong-holding capacity, milling cutter and manufacturing method for milling cutter
  • Sintered diamond milling cutter blank with strong-holding capacity, milling cutter and manufacturing method for milling cutter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The carcass raw materials are: 41 parts of pure Fe powder, 30 parts of pure Cu powder, 7 parts of pure Zn powder, 8 parts of pure Co powder, 8 parts of pure Ni powder, and 6 parts of pure Mn powder.

[0026] Such as figure 1 As shown, the sintered diamond milling cutter with strong wrapping ability prepared by the present invention includes a working end composed of a base body 1 and a diamond sintered body 2, and a nozzle 3 is provided on the diamond sintered body 2, and the diamond sintered body 2. It is composed of sintered diamond milling cutter matrix and diamond. Among them, the diamond particle size is 35 / 40, the concentration is 48%, the working layer height of the working end is 5.7mm, the wall thickness is 2.3mm, and the milling cutter diameter is 22mm , The number of nozzles is 8, the nozzle is round hole shape, and the diameter of the nozzle is 1.9mm.

[0027] The preparation method of the milling cutter includes: firstly, selecting a suitable metal substra...

Embodiment 2

[0030] The carcass raw materials are: 47 parts of pure Fe powder, 31 parts of pure Cu powder, 10 parts of pure Zn powder, 5 parts of pure Co powder, 4 parts of pure Ni powder, and 3 parts of pure Mn powder.

[0031] The process parameters of the milling cutter are: the height of the working layer is 6.3mm, the wall thickness is 2.7mm, the diameter of the milling cutter is 25mm, the number of nozzles is 8, the nozzle is in the shape of a round hole, the diameter of the nozzle is 2.3mm, and the diamond particle size is 50 / 60 , the diamond concentration is 56%.

[0032] The production method includes: firstly select a suitable metal substrate, and process it into the required shape and size, and prepare and place the matrix according to the working layer height, wall thickness, diameter and nozzle of the sintered diamond milling cutter with strong wrapping ability to be prepared. secondly, prepare the carcass, mix the diamond with the carcass and put it into a graphite mold, hot ...

Embodiment 3

[0035] Design 6 groups of parallel experiments, the basic steps are the same as in Example 1, the difference is only the raw material components of the carcass, which are respectively:

[0036] 1. 40 parts of pure Fe powder, 37 parts of pure Cu powder, 6 parts of pure Zn powder, 9 parts of pure Co powder, 3 parts of pure Ni powder and 7 parts of pure Mn powder;

[0037] 2. 41 parts of pure Fe powder, 30 parts of pure Cu powder, 7 parts of pure Zn powder, 8 parts of pure Co powder, 8 parts of pure Ni powder and 6 parts of pure Mn powder;

[0038] 3. 43 parts of pure Fe powder, 34 parts of pure Cu powder, 8 parts of pure Zn powder, 7 parts of pure Co powder, 5 parts of pure Ni powder and 5 parts of pure Mn powder;

[0039] 4. 45 parts of pure Fe powder, 32 parts of pure Cu powder, 9 parts of pure Zn powder, 6 parts of pure Co powder, 6 parts of pure Ni powder and 4 parts of pure Mn powder;

[0040] 5. 47 parts of pure Fe powder, 36 parts of pure Cu powder, 10 parts of pure Zn p...

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Abstract

The invention discloses a sintered diamond milling cutter blank with strong-holding capacity, a milling cutter and a manufacturing method for the milling cutter. The sintered diamond milling cutter blank comprises Fe powder, Cu powder, Zn powder, Co powder, Ni powder and Mn powder. According to the milling cutter made of the blank, the height of a working layer of the milling cutter is 5.7-6.3 mm, the wall thickness of the milling cutter is 2.3-2.7 mm, the diameter of the milling cutter is 22-25 mm, the diamond particle size is 35 / 40-50 / 60, and the concentration is 48%-56%. The manufacturing method for the milling cutter comprises the steps that a matrix is selected, the blank is prepared, the blank is mixed with diamond, and a diamond sintered body is sintered and fixed to the matrix. The sintered diamond milling cutter blank with the strong-holding capacity, the milling cutter and the manufacturing method for the milling cutter have the advantages that firstly, the prepared blank has strong-holding capacity to diamond abrasive particles; secondly, the machining efficiency and the machining quality are improved through the milling cutter made of the blank; and finally, the formed blank has strong-holding capacity to the diamond by controlling the sintering temperature, the sintering pressure intensity and the like, and the working life of the milling cutter is prolonged.

Description

technical field [0001] The invention belongs to the field of milling cutters, and in particular relates to a sintered diamond milling cutter carcass with strong wrapping ability, a milling cutter and a milling cutter manufacturing method. Background technique [0002] In daily life, glass and its products are ubiquitous. It has been widely used in the fields of construction and decoration, automobile manufacturing, new energy, home appliances and electronic products, and daily life. Among them, the field of construction and decoration is the largest downstream industry of glass. With the improvement of people's requirements for buildings, the amount of glass used in public buildings and civil buildings is increasing, from one-time use of glass curtain walls, doors and windows, balconies, to secondary Bathrooms, cabinets, lamps and other decorations used have greatly increased the amount and variety of glass used; automotive glass is mainly used in the new car manufacturing ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F5/00B22F7/06B22F3/10C22C30/02C22C30/06B23C5/00
CPCB22F1/0003B22F3/10B22F5/00B22F7/06B22F2005/001B23C5/00C22C30/02C22C30/06C22C38/002C22C38/04C22C38/105C22C38/16
Inventor 高超吴国荣王生
Owner JIANGSU UNIV OF SCI & TECH