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A vertical coating device based on v-method casting mold

A technology for casting molds and coating devices, applied in the field of vertical coating devices, can solve the problems of affecting the geometric size of sand molds, ordinary water glass sand molds cannot be collapsed, and the strength of sand molds changes greatly, and achieves less manual manual operation and high automation. The effect of job potential and broad development space

Active Publication Date: 2018-06-12
DUJIANGYAN RUITAI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the production of domestic fused and cast refractories mostly uses conventional water glass combined with quartz sand sand molds. The sand molds prepared by this process technology, first, due to the easy aging of water glass, the degree of polymerization of polylauric acid is not uniform, and the bonding strength is reduced, resulting in water glass. The usable time of sand is shortened, and the manufacturability is deteriorated
The strength of the sand mold changes greatly, and the phenomenon of severe sand sticking often occurs, making the surface of the product uneven and the size deviation large
Second, due to the poor high-temperature strength of water glass sand, under the condition of poor heat dissipation, it will inevitably be deformed and twisted when softened by the high-temperature melt, resulting in product appearance defects
The third is that the ordinary water glass sand mold cannot be collapsed and has no concession, which may cause crack defects in the product
Moreover, water glass sand can only be used once, which is not conducive to recycling, and the waste of materials is large
Fourth, the sodium silicate sand plate is easily deformed when baked, which affects the geometric size of the sand mold
[0006] Among them, in the V-method production process, the mold coating is one of the very important links in the whole process, and there is no vertical coating device based on the V-method casting mold.

Method used

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  • A vertical coating device based on v-method casting mold
  • A vertical coating device based on v-method casting mold

Examples

Experimental program
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Effect test

Embodiment 1

[0031] The main structure of this embodiment, such as figure 1 , figure 2 As shown, it includes two vertical negative pressure boxes 1 with oppositely arranged adsorption surfaces, and there is a gap for placing the mold 4 between the two vertical negative pressure boxes 1, and the adsorption surface of the vertical negative pressure box 1 is adsorbed for the mold 4 The plastic film 2 covered with film, the electric heating tube 3 is arranged inside the vertical negative pressure box 1; internal.

[0032] The specific embodiment, when mold 4 is covered with a film again, at first plastic film 2 is placed on the adsorption surface of vertical negative pressure box 1, then starts the electric heating tube 3 of 1 in the vertical negative pressure box, bakes plastic film 2, Make the plastic film 2 in a plastic state on the adsorption surface of the vertical negative pressure box 1, then maintain the negative pressure of the vertical negative pressure box 1 through the vacuum sy...

Embodiment 2

[0034] In this embodiment, on the basis of the above-mentioned embodiment, a support 6 is added at the bottom of the vertical negative pressure box 1, such as figure 1 As shown, the bottom of the vertical negative pressure box 1 is provided with a roller 7, and the roller 7 is located above the bracket 6. Add support 6, and add roller 7 at the bottom of vertical negative pressure box 1, when making things convenient for vertical negative pressure box 1 to mold 4 lamination, close to each other. Other parts of this embodiment are the same as those of the foregoing embodiment, and will not be repeated here.

Embodiment 3

[0036] On the basis of the above-mentioned embodiments, the present embodiment further defines the structure of the support 6, and the support 6 is also provided with slide rails that match the lower rollers 7 of the vertical negative pressure box 1, and the lower rollers of the vertical negative pressure box 1 7 Place it on the slide rail. A slide rail matched with the roller 7 is added on the support 6 to facilitate the vertical negative pressure box 1 to approach each other when coating the mold 4 with a film. Other parts of this embodiment are the same as those of the foregoing embodiment, and will not be repeated here.

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Abstract

The invention discloses a vertical film laminating device based on a V-method casting die. The vertical film laminating device comprises two sets of vertical negative-pressure boxes of which absorption surfaces are opposite; a gap for storing the die is remained between the two vertical negative-pressure boxes; a plastic thin film for laminating the die is adsorbed on the absorption surface of each vertical negative-pressure box; electric heating tubes are arrayed in the vertical negative-pressure boxes; the vertical negative-pressure boxes are further connected with a vacuumizing system; the vacuumizing system is communicated with the inner part of the die through a vacuum pipe. The invention provides the vertical film laminating device based on the V-method casting die, fills in the blank of die film lamination in a V-method process, and does sufficient preparation work for subsequent mold sand forming; film laminating is carried out on the die by adopting a vacuumizing manner and the plastic thin film is heated by the electric heating tubes, so that the die can be laminated under the condition that the plastic thin film is at a plastic state and the laminating effect is good; the vertical film laminating device has a relatively high automatic working potential and provides a wide development space for a V-method production process.

Description

technical field [0001] The invention relates to the technical field of heat-resistant material casting, in particular to a vertical coating device based on a V-method casting mold. Background technique [0002] At present, the production of domestic fused and cast refractories mostly uses conventional water glass combined with quartz sand sand molds. The sand molds prepared by this process technology, first, due to the easy aging of water glass, the degree of polymerization of polylauric acid is not uniform, and the bonding strength is reduced, resulting in water glass. The usable time of the sand is shortened, and the manufacturability deteriorates. As a result, the strength of the sand mold varies greatly, and the phenomenon of severe sand sticking often occurs, making the surface of the product uneven and the size deviation large. The second is that due to the poor high-temperature strength of water glass sand, under the condition of poor heat dissipation, it will inevit...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/03
CPCB22C9/03
Inventor 冯中起龙希成张鑫罗凯刘通权赵奇苟雷
Owner DUJIANGYAN RUITAI TECH