Y-shaped groove back-chipping-free submerged-arc welding technology for moderately thick plate in boiler and pressure container

A pressure vessel and welding process technology, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of large weld metal filling, low production efficiency, serious environmental pollution, etc., achieve stable welding quality, and improve production The effect of high efficiency and weld qualified rate

Inactive Publication Date: 2017-02-15
JIANGSU SHUANGLIANG BOILER
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] In the field of boilers and pressure vessels, the welding of the longitudinal circumferential seam of the medium-thick plate cylinder is an important part of product manufacturing. The traditional welding method of the medium-thick plate cylinder generally adopts the following two processes: 1) Open Y-type (or X-type ) groove, the front of the groove is welded by submerged arc welding, and the back of the groove is welded by carbon arc gouging and grinding. High; 2) Open Y-shaped (or X-shaped) grooves, the front of the grooves is welded b...

Method used

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  • Y-shaped groove back-chipping-free submerged-arc welding technology for moderately thick plate in boiler and pressure container
  • Y-shaped groove back-chipping-free submerged-arc welding technology for moderately thick plate in boiler and pressure container
  • Y-shaped groove back-chipping-free submerged-arc welding technology for moderately thick plate in boiler and pressure container

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Embodiment Construction

[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0021] In this embodiment, the welding process of Y-shaped groove submerged arc welding of medium and thick plates in the longitudinal circular seam of the medium and thick plates of boilers and pressure vessels without clearing the root includes the steps:

[0022] Cutting and assembly steps before welding, the medium and thick plate cylinder is machined or flame cut according to the thickness of the plate to form a Y-shaped groove;

[0023] In one embodiment, the pre-welding cutting and assembling steps further include a spot welding positioning process, and the spot welding positioning adopts semi-automatic gas shielded welding to perform spot welding on the post-welding side, and uses a ¢1.0 solid-core welding wire.

[0024] figure 1 A schematic diagram of cutting and assembly before welding is disclosed. The process of the present invent...

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Abstract

The invention relates to a Y-shaped groove back-chipping-free submerged-arc welding technology for a moderately thick plate in a boiler and a pressure container. The technology comprises the steps that cutting and assembling are carried out before welding, particularly, a Y-shaped groove is cut in a moderately thick plate barrel through machining or flame cutting according to the plate thickness, wherein the groove gap is 0-1 mm, the root face size is 4-6 mm, and the groove angle is (60-80)+/-5 degrees; Y-shaped groove front face submerged-arc welding bottoming is carried out, particularly, submerged-arc welding is directly adopted for carrying out welding on the front face of the Y-shaped groove, and the fusion depth is larger than 1/2 of the root face size in the welding process; the Y-shaped groove front face submerged-arc welding filling and facing are carried out, particularly, conventional current submerged-arc welding is used for carrying out repeated welding on the front face of the Y-shaped groove for groove front face filling and facing; and Y-shaped groove back face submerged-arc welding is carried out, particularly, submerged-arc welding is directly adopted for carrying out welding on the back face of the Y-shaped groove under the condition that back chipping is not carried out, and selection of welding parameters pays attention to control over the Y-shaped groove back face seam surplus height.

Description

technical field [0001] The invention relates to a welding process for a longitudinal circumferential seam of a medium-thick plate cylinder, in particular to a submerged arc welding process in which the longitudinal circumferential seam of a medium-thick plate cylinder of a boiler and a pressure vessel is unclear, and belongs to the field of welding technology. Background technique [0002] In the field of boilers and pressure vessels, the welding of the longitudinal circumferential seam of the medium-thick plate cylinder is an important part of product manufacturing. The traditional welding method of the medium-thick plate cylinder generally adopts the following two processes: 1) Open Y-type (or X-type ) groove, the front of the groove is welded by submerged arc welding, and the back of the groove is welded by carbon arc gouging and grinding. High; 2) Open Y-shaped (or X-shaped) grooves, the front of the grooves is welded by electrode arc welding or semi-automatic gas shield...

Claims

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Application Information

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IPC IPC(8): B23K9/18
CPCB23K9/18
Inventor 严华周小平李亚光华佳良
Owner JIANGSU SHUANGLIANG BOILER
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