Manufacturing method of auto tire mold

A technology for mold manufacturing and automobile tires, applied in the automobile field, can solve the problems of high die-casting production cost, low service life of alloy molds, waste of manpower and material resources, etc., achieve good feeding effect, increase the content of chromium, and improve corrosion resistance. sexual effect

Inactive Publication Date: 2017-05-10
JIANGSU YUYAN MOLDING CO LTD
View PDF2 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Existing automobile tire molds are basically made of aluminum alloy die-casting. However, during the production process of die-casting parts, due to mold damage (fracture, wear, cracking, corrosion, plastic deformation, etc.), production stops and parts The decline in pass rate is getting worse and worse, causing a lot of waste of manpower and material resources
Therefore, the low service life of alloy molds has become the main reason for the high cost of die casting production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A method for manufacturing an automobile tire mold, comprising the steps of: A, adopting the method for combining CAD and CAE to design a mold profile; B, batching: raw materials are weighed according to weight ratio, and the weight percentages of each raw material are: AL: 60%, Cr: 5%, Si: 2%, Cu: 3%, Fe: 5%, Mn: 1.0%, Zn: 1%, Mg: 1%, Ni: 0.5%, Sn: 1.0%, Ti: 0.1%, Pb: 0.1%; C. Smelting: Put the prepared raw materials into the smelting furnace, and the temperature of the smelting furnace is controlled at 850°C. After complete melting, the temperature drops to 650°C. Refining and degassing is performed in the holding furnace, and the temperature is controlled at 700°C during refining and degassing. The finished alloy aluminum liquid is extracted for testing, and the mechanical properties of the test pieces are tested after cooling; D. Die-casting production: Pour the alloy aluminum liquid into the die-casting Compression molding is carried out in the machine, and the tem...

Embodiment 2

[0018]The automobile tire mold manufacturing method of the present invention comprises the following steps: A, adopting the method for combining CAD and CAE to design the mold profile; B, batching: raw materials are weighed according to the weight ratio, and the weight percentages of each raw material are: AL: 65%, Cr: 10%, Si: 2%, Cu: 4%, Fe: 9%, Mn: 1.0%, Zn: 2%, Mg: 3%, Ni: 1.0%, Sn: 3.0%, Ti: 0.13%, Pb: 0.18%; C. Smelting: Put the prepared raw materials into the smelting furnace. The temperature of the smelting furnace is controlled at 900°C. After complete melting, the temperature drops to 700°C. Transfer to the holding furnace for refining and degassing. During refining and degassing, the temperature is controlled at 720 ° C. The finished alloy aluminum liquid is extracted for testing, and the mechanical properties of the test pieces are tested after cooling; D. Die-casting production: pour the alloy aluminum liquid Put it into the die-casting machine for compression mol...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a manufacturing method of an auto tire mold. The manufacturing method comprises the following steps that (A), the mold molded face is designed through a combination method of CAD and CAE; (B), materials are prepared, specifically, the raw materials are weighed and prepared from the raw materials including, by weight, 60-65% of Al, 5-10% of Cr, 2-3% of Si, 3-4% of Cu, 5-9% of Fe, 0.5-1.0% of Mn, 1-2% of Zn, 1-3% of Mg, 0.5-1.0% of Ni, 1.0-3.0% of Sn, 0.1-0.13% of Ti and 0.1-0.18% of Pb; and (C), smelting is conducted, specifically, the prepared raw materials are added into a smelting furnace, the temperature of the smelting furnace is controlled to be 850-900 DEG C, and after complete smelting, the temperature falls to 650-700 DEG C. According to the manufacturing method of the auto tire mold, the chromium content in the mold materials is increased; through increasing of the chromium content, electrode potential of iron in mold steel and corrosion resistance can be improved; and meanwhile, alloy molten aluminum is poured into a fabrication mold cavity in a double-layer pouring way side pouring mode, so that smooth and steady mold filling and the good feeding effect are achieved, the technical requirements of air impermeability and electrical conductivity of a produced conductor casting are simultaneously met, and the service life of the mold is remarkably improved.

Description

technical field [0001] The invention relates to an automobile, in particular to a method for manufacturing an automobile tire mold. Background technique [0002] Aluminum alloy is a light alloy material. Due to its high strength and atmospheric corrosion resistance, it has become the preferred material for many mechanical parts. The density of pure aluminum is small (ρ=2.7g / cm3), which is about that of iron. 1 / 3, low melting point (660°C), aluminum is a face-centered cubic structure, so it has high plasticity (δ: 32-40%, ψ: 70-90%), easy to process, and can be made into various profiles, Plates have good corrosion resistance; but the strength of pure aluminum is very low, and the σb value in the annealed state is about 8kgf / mm2, so it is not suitable for structural materials. Through long-term production practice and scientific experiments, people have gradually strengthened aluminum by adding alloying elements and using heat treatment, which resulted in a series of aluminu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B29C33/38C22C21/00B22D17/00B22D17/22B29L30/00
CPCB29C33/3857B22D17/00B22D17/2272B29C2033/3864B29L2030/00C22C21/00
Inventor 孙从贵康冬平杭霖生
Owner JIANGSU YUYAN MOLDING CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products