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Manufacturing method of fiber reinforced plastic

A fiber-reinforced plastic and fiber-reinforced technology, used in non-woven fabrics, textiles and papermaking, coatings, etc., can solve the problems of large initial investment in molding equipment and limited component size, and achieve the effect of less restrictions and less initial investment.

Active Publication Date: 2019-12-31
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The former has the problem that the molding equipment is large and the initial investment is too large, and the latter has the problem that the double-sided model is required and the size of the part that can be pressurized is limited.

Method used

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  • Manufacturing method of fiber reinforced plastic
  • Manufacturing method of fiber reinforced plastic
  • Manufacturing method of fiber reinforced plastic

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0137] Formed by contact heating with image 3 The ply-decreasing prepreg laminate shown in (b) is a fiber-reinforced base material. On the lower surface of the fiber-reinforced base material 1, a plate heater serving as a uniform-temperature contact heating source 3 is provided, and a bag film 6 is arranged on the fiber-reinforced base material 1, and suction is performed by a vacuum pump. Only the lower surface is temperature-controlled, and the top is in indirect contact with the atmospheric pressure and normal temperature environment through the bag film 6 to form a cooling source.

[0138] Tc1 [° C.] shown in FIG. 4( b ) represents the control temperature of the lower surface plate heater. In addition, T 最大 , T 最小 Indicates the maximum and minimum temperature inside the substrate, C 最大 and C 最小 Indicates the maximum degree of curing and the minimum degree of curing in the substrate (the same applies hereinafter). The lower surface plate heater Tc1 in contact with th...

Embodiment 2

[0141] Formed by contact heating with image 3 The ply-decreasing prepreg laminate shown in (c) is a fiber-reinforced base material. The bag film 6 is arranged on the fiber-reinforced base material 1, and suction is performed by a vacuum pump. Two plate heaters serving as uniform temperature contact heating sources 3 are arranged on the upper surface and the lower surface of the fiber-reinforced base material to control the temperature of the upper surface and the lower surface respectively.

[0142] Tc1 [° C.] shown in FIG. 4( c ) represents the control temperature of the lower plate heater, and Tc2 [° C.] represents the control temperature of the upper plate heater. Both the lower surface plate heater Tc1 and the upper surface Tc2 in contact with the fiber-reinforced base material were heated from room temperature 24°C at a rate of 5.0°C / min, and the temperature was maintained after reaching 180°C. At 3500 seconds when the overshoot fell back, only the lower surface plate ...

Embodiment 3

[0145] Such as Figure 5 As shown in (b), a prepreg laminate having a thickness of 50 mm and a width of 300 mm, that is, a fiber-reinforced base material, was placed on a single-sided die made of aluminum with a thickness of 10 mm. The bag film 6 is arranged on the fiber reinforced base material 1, and suction is performed by a vacuum pump. Heating is carried out in an oven, and at the same time, a distributed temperature heating source 4 is pressed against an end portion of the fiber-reinforced base material 1 where a plurality of fiber discontinuities exist. As a result, thermal energy moves from the in-plane direction where the thermal conductivity is high at the end portion.

[0146] As shown in Figure 6(b), in order to avoid the adverse effect on the thermosetting resin composition caused by the overshoot of the heat of reaction, the oven was heated from room temperature 24 °C at 1.5 °C / min, and the temperature was maintained after reaching 130 °C (T 空气 ). Also, for th...

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Abstract

The present invention provides a method for producing fiber-reinforced plastics that can be molded under atmospheric pressure, has a short molding cycle, and can produce high-quality fiber-reinforced plastics with a high yield. The present invention is characterized in that different temperature conditions are applied by local contact heating when a fiber-reinforced plastic is produced by atmospheric pressure molding from a fiber-reinforced base material containing reinforcing fibers impregnated with a thermosetting resin composition.

Description

technical field [0001] The present invention relates to a method for producing fiber reinforced plastics. The production method includes arranging a fiber reinforced base material impregnated with a thermosetting resin composition in a closed space, using a vacuum pump to suck the closed space, and applying a pressure difference to the atmospheric pressure on the fiber reinforced base material. The material is pressurized, and then heated to make it solidify. Background technique [0002] Fiber-reinforced plastics composed of reinforcing fibers and matrix resin have high specific strength and specific elastic modulus, excellent mechanical properties, and high functional properties such as weather resistance and chemical resistance, so they are also attracting attention in industrial applications. , spaceships, automobiles, railways, ships, electrification products, sports and other structural uses, and its demand is increasing year by year. [0003] Among them, a thermosett...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C43/12B29C43/52B29C43/56B32B5/28C08J5/24
CPCB32B5/28B29C43/12B29C43/52B29C70/44B29C2043/525B29C2043/527B29C2043/562B29K2105/0872B29K2063/00B29K2105/06C08J5/243B29C43/56B29C70/443B32B5/24C08J5/24B29K2101/10B29B15/105B29B15/12B29C70/06B29K2105/253D04H3/115
Inventor 武田一朗松谷浩明荒井信之佐藤成道
Owner TORAY IND INC