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Clamping device used for assembling of aluminum alloy hull and manufacturing method thereof

A technology of hull assembly and aluminum alloy, applied in the direction of assembly machine, auxiliary device, ship construction, etc., can solve the problems of difficult control, large thermal expansion coefficient, large deformation, etc., and achieve the effect of convenient force application

Pending Publication Date: 2017-09-15
CSSC HUANGPU WENCHONG SHIPBUILDING COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The thermal expansion coefficient of aluminum alloy is large, and the material itself is more prone to deformation than steel material. When the aluminum alloy workpiece is welded on the tire, during the heating and cooling process, due to the different heat conduction conditions of some parts, the temperature field is not uniform, resulting in some The elastic modulus and thermal expansion coefficient of the workpiece are different, and the welding residual stress will be generated on the surface of the workpiece, and the deformation caused by heating is large and difficult to control.
[0004] 2. The simple clamp adopts multiple spot welding, and there are too many consumables. Due to the different deformation degrees of the aluminum alloy plate under the heating condition, there is a complex deformation trend of convex and concave, which leads to the simple clamp for fixing the tire. It is necessary to continuously adjust the tightness, the labor cost is too high, time-consuming and labor-intensive, the operation is inconvenient, the construction is difficult and the precision is low

Method used

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  • Clamping device used for assembling of aluminum alloy hull and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] (S1) welding the first ends of the second support members 12 to the opposite sides of the positioning support 13;

[0037] (S2) Assemble the first support 11 and the internal threaded hole 131 on the positioning support 13 by manual rotation. After the assembly is completed, install the handle to the mounting hole at the first end of the first support 11 111 in;

[0038] (S3) After the sleeve 121 is sleeved on the second support member 12, the limiting plate 123 is welded to the second end of the second support member 12;

[0039] (S4) After first connecting the clamp 3 with the chain plate 122, then install the chain plate 122 on the sleeve 121 through a nut (or first install the chain plate 122 on the sleeve 121 through a nut, and then install the clamp 3 be connected with chain plate 122);

[0040] ( S5 ) Embedding the anchor 2 into the connecting ball 112 at the second end of the first support 11 .

Embodiment 2

[0042] (S1) The second support 12 adopts surface polishing treatment of a cuboid steel casting with a length of 170 mm, a thickness of 30 mm, and a width of 30 mm;

[0043] (S2) The positioning support 13 adopts a square steel casting with a side length of 50 mm, an inner diameter of 15 mm, and an internal thread of M30×3.5;

[0044] (S3) The second support 12 and the positioning support 13 are directly connected by welding, the size of the welding foot is 5mm, and the axis of the second support 12 and the transverse axis of the positioning support 13 need to be in the same plane;

[0045] (S4) What the first support 11 adopts is that length is 400mm, the cylindrical steel casting of radius R=15mm, and the first end of the first support 11 is provided with outer diameter thread and is M30 * 3.5 profile thread;

[0046] (S5) After the first end of the first support 11 is matched with the internal threaded hole on the positioning support 13 for installation, manually insert the ...

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Abstract

The invention provides a clamping device used for assembling of an aluminum alloy hull. The clamping device comprises a movable supporting frame and a brace foot. The movable supporting frame comprises a positioning support, a first supporting piece and at least two second supporting pieces. The lower end of the first supporting piece is vertically mounted on the positioning support. The brace foot is arranged at the upper end of the first supporting piece. All the second supporting pieces are horizontally connected to the positioning support, and clamps are mounted on the second supporting pieces correspondingly. The clamping device is high in strength, deformation can be controlled easily, the tightness can be adjusted flexibly according to conditions, the whole device is simple in structure, and manufacturing is convenient. The whole process of a manufacturing method of the clamping device is extremely simple and convenient to implement, the strength of the clamping device manufactured through the method is high, deformation can be controlled by flexibly adjusting the tightness, and the process is reliable.

Description

technical field [0001] The invention relates to a cam used for assembling an aluminum alloy hull and a manufacturing method thereof. Background technique [0002] Chamfer is an essential tooling for the welding of the hull structure on the tooling frame. In the past, steel ships generally used simple clamps made of twisted steel flat bars during the construction process. Small, requires a large quantity and is not easy to reuse, and the consumables are serious. However, considering the quality of welding on the tooling tire frame, so far, this kind of Kama has been used on steel products. However, for the aluminum alloy hull structure, the thickness of the aluminum alloy plate is relatively thin, and it is easy to deform. The construction of the aluminum alloy hull sections adopts a template type tire frame, and is elastically fixed with a simple clamp to prevent deformation. Purpose. However, this simple bolt jammer has the following disadvantages in the process of weldi...

Claims

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Application Information

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IPC IPC(8): B23K37/04B63B9/00B23P21/00
CPCB23K37/04B23K37/0461B23P21/00B63B71/00
Inventor 王洪波邓国胜韦林毅李湘晖江小龙闫德俊刘晓莉陈景光夏文亚钟发明曾振华刘桂彬
Owner CSSC HUANGPU WENCHONG SHIPBUILDING COMPANY
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