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Forming method for thin-wall changeable thickness composite antenna cover

A molding method and composite material technology, applied in the direction of radiation unit outer cover, household components, household appliances, etc., to achieve the effect of increasing interlayer shear strength, low manufacturing cost, and good appearance quality

Active Publication Date: 2017-10-13
SHANGHAI RADIO EQUIP RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to provide a thin-wall variable-thickness composite material radome forming method, which adopts a combined reinforcement structure of woven 2D fabric + woven 2.5D fabric + integrally woven capping fabric to solve the problem of thin-wall variable-thickness radome. The problem of precision molding, and easy to realize, low manufacturing cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Forming method for thin-wall changeable thickness composite antenna cover
  • Forming method for thin-wall changeable thickness composite antenna cover

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Embodiment

[0041] Such as figure 2 As shown, the molding method of the thin-wall variable thickness composite material radome of the present invention comprises the following steps:

[0042] S1, decompose according to the structure of the radome, and prepare the reinforcement fabric respectively: according to the structure of the radome, divide the wall of the radome into an equal-thickness area and a variable-thickness area, and prepare reinforcement fabrics of different structures (top variable-thickness reinforcement Body 1, outer equal-thickness reinforcing body 2, inner equal-thickness reinforcing body 3 and root variable-thickness reinforcing body 4);

[0043] S2. Put reinforcements on the male mold and sew them up: put the reinforcement fabric into the male mold of the forming mold, and sew them together with yarn;

[0044] S3, close the mold, connect the glue injection and glue outlet pipes after the mold is vacuumed;

[0045] S4. Inject glue under a certain pressure and tempera...

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Abstract

The invention discloses a forming method for a thin-wall changeable thickness composite antenna cover. The method comprises the steps that firstly, enhanced body fabrics including an outer equal-thickness enhanced body, an inner equal-thickness enhanced body, a top changeable thickness enhanced body and a root changeable thickness enhanced body are prepared; secondly, the enhanced body fabrics are arranged in a forming die male die, and integral sewing is conducted through fiber yarn the same as the enhanced body fabrics in material; thirdly, die assembly is conducted, and after the die is subjected to vacuum pumping, heating is conducted to the resin injection temperature; fourthly, resin is heated to the injection temperature, and the resin is injected into a die cavity; fifthly, curing forming is conducted on the antenna cover in an oven; sixthly, the die is dismounted, and the antenna cover is taken out; and seventhly, the demoulded antenna cover is machined. The method achieves the purpose about precise forming of the thin-wall changeable thickness antenna cover, achieving is convenient, and the manufacturing cost is low. The overall sewing method is adopted, reliable fixing of the thickened area fabrics is achieved, and inter-laminar shear strength of the antenna cover is increased.

Description

technical field [0001] The invention relates to the technical field of resin-based composite material radome preparation, in particular to a method for forming a thin-walled variable-thickness composite material radome. Background technique [0002] The radome is a key component of the guidance system, and it is a multifunctional wave-transparent structure used to ensure the normal operation of the antenna system in the radome in various operating environments. The radome not only needs to have good electrical performance in the antenna working frequency band, but also needs to have the functions of load bearing, impact resistance, heat insulation and rain erosion resistance. [0003] In order to improve the anti-interference ability and guidance accuracy, the guidance technology is developing in the direction of millimeter-wave guidance, and in the millimeter-wave frequency band, it is designed according to the half-wave wall method, and the wall thickness of the radome use...

Claims

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Application Information

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IPC IPC(8): B29C70/48B29C70/54H01Q1/42B29L31/34
Inventor 曾照勇夏红娟沈艳顾昊
Owner SHANGHAI RADIO EQUIP RES INST
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