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Wheel hub dynamic balance and beating harmonic detection system

A technology of harmonic detection and detection system, applied in the field of wheel quality detection, can solve problems such as affecting ride comfort, error in detection results, and reduce accident rate, and achieve the effect of online flexible detection and detection.

Active Publication Date: 2017-12-01
中科图灵视控(北京)智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If there is no good dynamic balance and the runout does not meet the standard, the car will vibrate, affect the ride comfort, shorten the life of the tire, and even cause traffic accidents. Therefore, the dynamic balance and runout harmonic detection process of the wheel bearing must be realized. It can judge the quality of the wheel hub and reduce the accident rate
[0003] In order to solve the above technical problems, some detection systems are disclosed in the prior art. For example, CN102778334A discloses a wheel hub dynamic balance detection device for assembly lines, and CN102128705 discloses a fully automatic wheel dynamic balance and beating integrated online detection system. The above detection When the system detects dynamic balance or runout harmonics, it uses simple structures such as fixtures, jumping spindles, and drive motors to detect the wheel hub. During the detection process, the sensor does not fully contact the corresponding position of the wheel hub, resulting in the detection results. A large error affects the detection efficiency, compared to the efficiency of judging the quality of the hub

Method used

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  • Wheel hub dynamic balance and beating harmonic detection system

Examples

Experimental program
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Effect test

Embodiment 1

[0056] A wheel hub dynamic balance and beating harmonic detection system based on machine vision, such as figure 1 As shown, the detection system includes a control unit 10 and a transmission unit 20 connected to the control unit 10, a hub model identification unit 30, a dynamic balance detection unit 40 and a jumping harmonic detection unit 50; figure 2 As shown, the transmission line of the transmission unit 20 is sequentially provided with a wheel hub type identification station 21, a dynamic balance detection station 22 and a runout harmonic detection station 23; it should be noted that the applicant applied for The name is called a mechanical vision-based automatic detection system for hub runout flexibility, and its content is incorporated into this application in its entirety, and the transmission unit of this application is the same as its transmission line body structure, so this application does not make specific limitations. And it needs to be explained that the tr...

Embodiment 2

[0064] A wheel hub dynamic balance and beating harmonic detection system based on machine vision, the difference between this detection system and Embodiment 1 is that, as Figure 8 As shown, the control unit 10 includes:

[0065] The data receiving module 110 is used to receive the hub picture collected by the camera;

[0066] The hub profile extraction module 111 is used to extract the profile image of the hub, and the profile image includes a front image and a side image;

[0067] The wheel hub area division module 112 is used to find the number n of the spokes based on the front image of the wheel hub, and evenly divide the front image of the wheel hub into n fan-shaped areas according to the number of spokes;

[0068] The hub size identification module 113 is used to calculate the distance from the origin corresponding to each fan-shaped area to the rim and the bottom end of the rim on both sides, and calculate the hub size Such as Figure 9 As shown, L, L', Y represe...

Embodiment 3

[0075] A wheel hub dynamic balance and beating harmonic detection system based on machine vision, the difference between this detection system and Embodiment 1 is that, as Figure 10 As shown, the control unit 10 includes:

[0076] The station detection module 120 is used to receive the image collected by the second camera or the third camera, and judge whether there is an image of the hub in the image that has reached the dynamic balance detection station or the jumping harmonic detection station, and if so, extract the center of the hub hole coordinates;

[0077] The station judgment module 121 is used to compare the coordinates of the center hole of the hub with the axis coordinates of the dynamic balance shaft or the jumping harmonic drive shaft, and if the comparison is consistent, send a lifting command to the first control module 122 or the third control module 124 At the same time, send a descending command to the second control module 123 or the fourth control module...

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Abstract

The invention provides a wheel hub dynamic balance and beating harmonic detection system based on machine vision. The detection system includes a control unit, and a transmission unit, a wheel hub type identification unit, a dynamic balance detection unit and a beating harmonic detection unit which are connected with the control unit. The detection system automatically identifies the type of a wheel hub, and then transmits the wheel hub to a corresponding detection station. The dynamic balance and beating harmonic of the wheel hub can be detected. Online flexible detection is realized. The system can adapt to the detection of dynamic balance and beating harmonic of wheel hubs of different types and specifications. Detection data is accurate, and the error is low. The detection efficiency of the whole line is improved. Moreover, detection data can be automatically stored online.

Description

technical field [0001] The invention belongs to the field of wheel hub quality detection by using image information and software control, and in particular relates to a wheel hub dynamic balance and beating harmonic detection system based on machine vision. Background technique [0002] The wheel hub is an important part of the drive system of a motor vehicle. The quality of wheel hub assembly directly affects the safety performance of motor vehicles. If there is no good dynamic balance and the runout does not meet the standard, the car will vibrate, affect the ride comfort, shorten the life of the tire, and even cause traffic accidents. Therefore, the dynamic balance and runout harmonic detection process of the wheel bearing must be realized. It can judge the quality of the wheel hub and reduce the accident rate. [0003] In order to solve the above technical problems, some detection systems are disclosed in the prior art. For example, CN102778334A discloses a wheel hub d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M1/22G01B21/00
CPCG01B21/00G01M1/225
Inventor 施晓明梅凯锋
Owner 中科图灵视控(北京)智能科技有限公司