Novel high-environmental-protection bearing quenching process

A new process, bearing technology, applied in the direction of quenching agent, metal material coating process, manufacturing tools, etc., can solve the problems of operator's physical harm, surrounding environment safety hazards, surrounding environment pollution, etc., to achieve low risk factor, high environmental protection Protective effect, high applicability effect

Inactive Publication Date: 2017-12-15
LUOYANG HUIGONG BEARING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This will not only cause pollution to the surrounding environment, but also cause certain harm to the operator's body due to the poison in the black smoke
At the same time, when the mechanical oil with a flash point of about 200°C is in contact with the workpiece at a high temperature of 880-900°C, it is easy to burn and catch fire, which brings certain safety hazards to the surrounding environment.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0012] Embodiment: High environmental protection bearing quenching new technology, the bearing parts are carburized at 920-950 degrees for 70-150 hours, the furnace is cooled to 880-900 degrees, enter the water-based quenching liquid at 20-50 degrees, and quench for 40 seconds~ 2 minutes and 30 seconds to 150-230 degrees, out of the oven and air-cooled to 50-80 degrees, enter high temperature tempering at 600 degrees for 9-11 hours to 650 degrees for 11-13 hours, finally out of the oven and air-cool to room temperature.

[0013] Reduce the quenching speed of conventional bearings by 50%. If the quenching speed is too fast, cracks will easily appear, and if the speed is too slow, the product structure will not be good. Bearing parts intrude into the water-based quenching liquid at a temperature of 880-900 ° C, so that the high-temperature bearing parts with a large surface area are in contact with the water-based quenching liquid to generate water vapor, which turns into white s...

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PUM

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Abstract

The invention discloses a new high-environmental protection bearing quenching process. The technical proposal is: the bearing parts are carburized at 920-950 degrees for 70-150 hours, cooled to 880-900 degrees in the furnace, and then entered into a water base of 20-50 degrees. In the quenching liquid, quench for 40 seconds to 2 minutes and 30 seconds to 150 to 230 degrees, air cool to 50 to 80 degrees, enter high temperature tempering at 600 degrees for 9‑11 hours to 650 degrees for 11‑13 hours, and finally air cool to room temperature. Reduce the quenching speed of the bearing, and the bearing parts intrude into the water-based quenching liquid at a temperature of 880-900 ° C, so that the high-temperature bearing parts with a large surface area are in contact with the water-based quenching liquid, generating water vapor, which turns into white smoke and melts into the atmosphere . The quenching medium of the present invention adopts water-based quenching liquid. The water-based quenching liquid is formulated from polyamine polymers with excellent stability and unique composite additives, and has a clean production environment, no combustion, and no smoke. Gas, no fire hazard, high environmental protection, low risk factor.

Description

Technical field: [0001] The invention relates to a bearing quenching process, in particular to a new high-environmental bearing quenching process. Background technique: [0002] As we all know, in the bearing industry, large and extra-large bearings used for working under impact load conditions are mostly made of carburized bearing steel, especially rolling mill bearings, almost all of which are made of carburized bearing steel. The commonly used materials are: G20Cr2Ni4A, G20Cr2Mo. In order to exert the mechanical properties of the above materials, the materials need to be quenched to achieve high hardness, high wear resistance and long life. Due to the limitations of the traditional theory, in order to avoid quenching cracking of carburized bearing steel workpieces during quenching, the quenching medium is all mechanical oil. When the 880-900 ℃ high-temperature workpiece with a large surface area is quenched in contact with mechanical oil, a large amount of black smoke wi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/40C21D1/60C21D1/18C23C8/00
CPCC21D9/40C21D1/18C21D1/60C23C8/00
Inventor 李天奇邹小洛李小会
Owner LUOYANG HUIGONG BEARING TECH
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